I recently acquired a new-to-me Craftsman 10" bandsaw (21400) that was fitted with a very dull (quite used) 3/8" blade.
My initial cuts were not impressive. I picked up a couple of new 1/4" blades at Sears (the only size they had in stock), and noticed when I opened one that it was thicker than the blade that came w/ the saw. Measuring seemed to indicate a thickness of .025" (new blade) and .014" (old blade). I think I have those measurements right.
ANYWAY, installing the new blade was a substantial improvement. I actually did a little resawing with it and it did a nice job.
But having used thinner blades on my old Inca bandsaw, I realized that the finer kerf meant more power. I did a little research online and read a few comments from heavy-duty bandsaw users that initial (factory new) sharpening on bandsaw blades isn't that great. That, these users routinely sharpen their blades and they are sharper than new, and last longer than the initial sharpening, too.
A 6-TPI 70.5-inch blade has 423 teeth, and takes about 20-minutes to sharpen with a diamond file. Yeah, I tried it. And man, it gets sharp. I'm a convert. The hand-sharpened 3/8" blade is substantially sharper than the new 1/4" blades.
I don't mind spending $8 to $15 for a new blade. But sharpening the blade by hand makes a used blade outperform a new one.
So if you ever have 20-minutes to kill and want to create an ultra-sharp blade, give it a try.
And now a question: Anyone know where I can get 70.5-inch .014" thick blades? The Sears blades are fine, but I wouldn't mind having a few more of the thinner ones. I can find .014" blades but not in the right length.
My initial cuts were not impressive. I picked up a couple of new 1/4" blades at Sears (the only size they had in stock), and noticed when I opened one that it was thicker than the blade that came w/ the saw. Measuring seemed to indicate a thickness of .025" (new blade) and .014" (old blade). I think I have those measurements right.
ANYWAY, installing the new blade was a substantial improvement. I actually did a little resawing with it and it did a nice job.
But having used thinner blades on my old Inca bandsaw, I realized that the finer kerf meant more power. I did a little research online and read a few comments from heavy-duty bandsaw users that initial (factory new) sharpening on bandsaw blades isn't that great. That, these users routinely sharpen their blades and they are sharper than new, and last longer than the initial sharpening, too.
A 6-TPI 70.5-inch blade has 423 teeth, and takes about 20-minutes to sharpen with a diamond file. Yeah, I tried it. And man, it gets sharp. I'm a convert. The hand-sharpened 3/8" blade is substantially sharper than the new 1/4" blades.
I don't mind spending $8 to $15 for a new blade. But sharpening the blade by hand makes a used blade outperform a new one.
So if you ever have 20-minutes to kill and want to create an ultra-sharp blade, give it a try.
And now a question: Anyone know where I can get 70.5-inch .014" thick blades? The Sears blades are fine, but I wouldn't mind having a few more of the thinner ones. I can find .014" blades but not in the right length.


LCHIEN
Loring in Katy, TX USA
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