Router Table Wiring

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  • sharshan
    Forum Newbie
    • Sep 2003
    • 7
    • Alachua, FL, USA.

    Router Table Wiring

    So I have commenced on a router table project. I am building a benchtop router table, and am in need of a power switch setup. Rockler seems to be the only group I have found which has a nice switch, but April 27th is the backorder date for it.

    The other option of course (which I am comfortable with) is wiring it myself. Does anyone have any website suggestions, or suggestions in general of things that they have done that would fit the bill?

    Obviously, in terms of money I want to do it right, but balancing that with the fact that the router switch from rockler is on sale for $14.99 right now.

    Your help is most appreciated.
    Craig.
  • jethro
    Veteran Member
    • Jan 2003
    • 1081
    • Newark, DE, USA.

    #2
    Highland Hardware's got one for a buck less:
    http://www.tools-for-woodworking.com...OD&ProdID=1888

    Edit:
    If anyone has the Ultimate Tool Stand plans or knows their new whereabouts on the Web, there's a really good, simple schematic showing how to wire a router table switch.

    --------------------
    jethro.
    <font size=\"1\">Never attempt to teach a pig to sing; it wastes your time and annoys the pig. -- <i>Heinlein</i>
    http://www.jeffriegner.com</font id=\"size1\">

    Comment

    • RodKirby
      Veteran Member
      • Dec 2002
      • 3136
      • Melbourne, Victoria, Australia.
      • Mao Shan TSC-10RAS

      #3
      Both my table mounted routers - and band saw, disk sander, OSS - all have a single switch to power the device and the Shopvac. I did all the wiring - no big deal.
      Downunder ... 1" = 25.4mm

      Comment

      • maxparot
        Veteran Member
        • Jan 2004
        • 1421
        • Mesa, Arizona, USA.
        • BT3100 w/ wide table kit

        #4
        a 20 amp metal batted toggle switch with a safety cover(the type used for car and airplanes) works well add a good size paddle to the safety cover by drilling 2 holes in it and screwing on a appropriate board or piece of plastic sheet.
        Mount the switch in a handybox and find an good spot where you can hit it the paddle with a knee
        Opinions are like gas;
        I don't mind hearing it, but keep it to yourself if it stinks.

        Comment

        • thrytis
          Senior Member
          • May 2004
          • 552
          • Concord, NC, USA.
          • Delta Unisaw

          #5
          If all you need is the switch and want to use a standard outlet and plug and wire it together yourself, check out Sears Parts. I wandered around the Sears tool department until i found a switch on a machine that i liked, wrote down the model number of the machine, and looked up the part number online. I think i paid $4 - $5 for my switch.
          Eric

          Comment

          • twistsol
            Veteran Member
            • Dec 2002
            • 2908
            • Cottage Grove, MN, USA.
            • Ridgid R4512, 2x ShopSmith Mark V 520, 1951 Shopsmith 10ER

            #6
            quote:Originally posted by jethro

            Highland Hardware's got one for a buck less:
            http://www.tools-for-woodworking.com...OD&ProdID=1888

            Edit:
            If anyone has the Ultimate Tool Stand plans or knows their new whereabouts on the Web, there's a really good, simple schematic showing how to wire a router table switch.
            Here's the Ultimate Tool Stand link

            http://www.planethart.com/projects/U...l_Stand_2.html
            Chr's
            __________
            An ethical man knows the right thing to do.
            A moral man does it.

            Comment

            • sharshan
              Forum Newbie
              • Sep 2003
              • 7
              • Alachua, FL, USA.

              #7
              That Ultimate Tool Stand has to be the coolest thing I have ever seen. I just actually got done cutting down a wood rack (2'D x 8'L) in half because it took up too much space in my shop. I have the perfect base to create that stand right now.

              I have my next project! Da Da!

              Craig.

              Comment

              • ejs1097
                Established Member
                • Mar 2005
                • 486
                • Pittsburgh, PA, USA.

                #8
                quote:Originally posted by maxparot

                a 20 amp metal batted toggle switch with a safety cover(the type used for car and airplanes) works well add a good size paddle to the safety cover by drilling 2 holes in it and screwing on a appropriate board or piece of plastic sheet.
                Mount the switch in a handybox and find an good spot where you can hit it the paddle with a knee
                Do you have any pictures?
                Sears has a switch that will power both the tool and a shopvac when the tool's switch is turned on for $20 The switch will keep the shopvac on for about 3 seconds after the tool is off. For $20 is this feature worth it or is the shopvac turning off with the tool usually adequate?
                Eric
                Be Kind Online

                Comment

                • maxparot
                  Veteran Member
                  • Jan 2004
                  • 1421
                  • Mesa, Arizona, USA.
                  • BT3100 w/ wide table kit

                  #9
                  I'd turn the shopvac off with the tool. Think of it this way...You've done your cut, dust production is done and there is a slight lag time to turn off the tool anyway. Any particles that can be sucked out of the tool have been and are either in the DC or on there way through the plumbing. Worst case they will finish there travels next time the system is turned on before you make your cut.
                  Also the vac has some run down time after it is turned off so dust is still capabile of traveling for a second or 2.
                  Opinions are like gas;
                  I don't mind hearing it, but keep it to yourself if it stinks.

                  Comment

                  • WoodPirate
                    Established Member
                    • Jan 2005
                    • 312
                    • Jacksonville, FL, USA.

                    #10

                    http://www.grainger.com/

                    These folks carry tons of stuff with which to fix stuff and make stuff. I went to their local store a while back and it was really hard to leave.

                    --==&lt;&lt; Steve &gt;&gt;==--

                    Praise the Lord and pass the ammunition.

                    Comment

                    • JimD
                      Veteran Member
                      • Feb 2003
                      • 4187
                      • Lexington, SC.

                      #11
                      I also used a standard metal electrical box with metal cover for a switched outlet. The box is sized for two outlets and the switch (20 amp) goes on one side with an outlet on the other. They sell standard metal covers for this setup. An electric cord with the female end cut off supplied the wire and plug. The router plugs into the outlet. An advantage of this setup is the ability to unplug the router very easily while changing bits - kind of like the ability to unplug the BT3100 while changing blades. I put the box on the right hand side of the base right under the top. Works great and the price is right.

                      Jim

                      Comment

                      • Whaler
                        Veteran Member
                        • Dec 2002
                        • 3281
                        • Sequim, WA, USA.
                        • DW746

                        #12
                        I just wired my router table today.
                        Both the switch and receptical are 20 amp and installed in a standard metal box and cover I made up the extension cord out of 12/2 w/ground. I mounted the box to the table with 10x24 SS machine screws and lock nuts.
                        Simple, inexpensive and convenient.


                        Dick

                        http://www.picasaweb.google.com/rgpete2/

                        Comment

                        • JimD
                          Veteran Member
                          • Feb 2003
                          • 4187
                          • Lexington, SC.

                          #13
                          Dick,

                          That's almost exactly what I did. The only differences are my box lies flat on the side of the router table and I used an extension cord with one end cut off for the power cord.

                          Jim

                          Comment

                          • Pappy
                            The Full Monte
                            • Dec 2002
                            • 10453
                            • San Marcos, TX, USA.
                            • BT3000 (x2)

                            #14
                            I used a switch scavenged off a BT. The receptacle for the 'saw' to plug into is on the inside section of the router station where the router hangs. The cord feeds thru a desk plate in the side of the station into a compartment to store templates.

                            Don, aka Pappy,

                            Wise men talk because they have something to say,
                            Fools because they have to say something.
                            Plato

                            Comment

                            • monte
                              Forum Windbag
                              • Dec 2002
                              • 5242
                              • Paw Paw, MI, USA.
                              • GI 50-185M

                              #15
                              Nice router station Pappy!
                              Monte (another darksider)
                              Reporting Live from somewhere near Kalamazoo

                              http://community.webshots.com/user/monte49002

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