Switch box for router on accessory table

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  • Bill in Buena Park
    Veteran Member
    • Nov 2007
    • 1865
    • Buena Park, CA
    • CM 21829

    Switch box for router on accessory table

    I finally got tired of using my router's switch (and the switch on my 21829) when running my router on the accessory table, so added a dedicated switch/outlet combo.

    Fastened 2 outlet boxes back2back, switch on front, outlet on back, ran 6ft of 12/3 cord to it, and mounted to my accessory table. Mounting is semi-permanent: I used Liquid Nails to glue the assembly to a 1/2in ply spacer, and to glue the spacer to the underside of the acc. table. I think I could un-mount if needed - but not without considerable force.

    Utilitarian, and working very well. Thanks for looking.
    Attached Files
    Bill in Buena Park
  • cabinetman
    Gone but not Forgotten RIP
    • Jun 2006
    • 15216
    • So. Florida
    • Delta

    #2
    I agree with you that turning the router off and on is a hassle. Adding the switch was a good idea. I was wondering why your router is offset to the left, and the switch is on the right...are you a lefty? Also, in that picture are you running the stock between the bit and the fence?
    .

    Comment

    • dbhost
      Slow and steady
      • Apr 2008
      • 9238
      • League City, Texas
      • Ryobi BT3100

      #3
      Something I am going to have to consider.
      Please like and subscribe to my YouTube channel. Please check out and subscribe to my Workshop Blog.

      Comment

      • pelligrini
        Veteran Member
        • Apr 2007
        • 4217
        • Fort Worth, TX
        • Craftsman 21829

        #4
        Originally posted by cabinetman
        I was wondering why your router is offset to the left, and the switch is on the right...are you a lefty?
        That's the accessory table for the 21829. It has the router set towards the front of the saw. Maybe they thought it would be a good idea for more infeed length.
        Erik

        Comment

        • dbhost
          Slow and steady
          • Apr 2008
          • 9238
          • League City, Texas
          • Ryobi BT3100

          #5
          Originally posted by pelligrini
          That's the accessory table for the 21829. It has the router set towards the front of the saw. Maybe they thought it would be a good idea for more infeed length.
          The BT3100 table is offset left as well. Putting the switch on the right permits better access to the router I would imagine. It makes perfect sense to me anyway...
          Please like and subscribe to my YouTube channel. Please check out and subscribe to my Workshop Blog.

          Comment

          • pelligrini
            Veteran Member
            • Apr 2007
            • 4217
            • Fort Worth, TX
            • Craftsman 21829

            #6
            Originally posted by dbhost
            The BT3100 table is offset left as well. Putting the switch on the right permits better access to the router I would imagine. It makes perfect sense to me anyway...
            It is? hehe, I never really paid attention. (and I have one, sometimes two BT tables on my 21829)
            Erik

            Comment

            • Bill in Buena Park
              Veteran Member
              • Nov 2007
              • 1865
              • Buena Park, CA
              • CM 21829

              #7
              Thanks for the comments.

              Mike, gonna start calling you Hawkeye. The fence is set back a bit from the bit because its a bearing-guided roundover. I made my first passes for incremental stock removal with the fence forward, and last pass with the fence back to fully utilize the bearing. left fence nearby to take advantage of the DC through the fence.

              I'm not sure why Ryobi casts the tables with the router openings on the left - but maybe Erik has a point with infeed.

              I put the switch on the right as a matter of convenience, as Dave states; I'm a righty, and most of my table-mounted equipment has either center mounted switches, or right-side switches, which works well for me. There is some space limitation under the acc. table for placing a switch, which was another consideration.
              Bill in Buena Park

              Comment

              • os1kne
                Senior Member
                • Jan 2003
                • 901
                • Atlanta, GA
                • BT3100

                #8
                Nice idea with the back-to-back boxes.
                Bill

                Comment

                • Garasaki
                  Senior Member
                  • Sep 2006
                  • 550

                  #9
                  So how's this thing get power?

                  You run a 12/3 extension cord to the outlet boxes?
                  -John

                  "Look, I can't surrender without orders. I mean they emphasized that to me particularly. I don't know exactly why. The guy said "Blake, never surrender without checking"
                  -Henry Blake

                  Comment

                  • tjr
                    Established Member
                    • Oct 2008
                    • 167
                    • at the falls of the Ohio
                    • BT3000 (1 3/4 of them)

                    #10
                    You could also do this with a single junction box and a combination outlet/switch, but maybe you wanted the plug to be on the back side of the boxes and the switch on the front?

                    Comment

                    • Bill in Buena Park
                      Veteran Member
                      • Nov 2007
                      • 1865
                      • Buena Park, CA
                      • CM 21829

                      #11
                      John, its really the same principle as the BT3 switch - the switch/outlet combo is wired to the plug, and you plug the saw into the BT3 outlet, and the cord into the wall outlet. Same here - the 12/3 cord is fitted on one end with a plug, and on the other end is wired "hot" to the switch in the front box, and "neutral" and "ground" to the outlet in the back box. The other pole of the switch is then wired to the other side of the outlet, and you essentially have a switchable outlet.

                      TJR, I considered the combo switch/outlet, but as you say, didn't want the router's plug sticking out in the same neighborhood as the switch. Also, since I used a dual outlet, I can power my DC or shopvac off the same switch box.
                      Bill in Buena Park

                      Comment

                      • LCHIEN
                        Internet Fact Checker
                        • Dec 2002
                        • 21031
                        • Katy, TX, USA.
                        • BT3000 vintage 1999

                        #12
                        My guess for the router hole being offset to the left (as viewed from the side) is to provide more infeed support when working from the side (the primary router user position), and to not have the router mounted too far in if working from the front (kind of a secondary user position option). I think they tried to optimize space while keeping the auxiliary table area small to control footprint and weight and cost - the BT3 is all about reasonable design compromises and tradeoffs. Being movable and the primary purpose being wider rip and crosscut support, small width was acceptable provided it moved left and right. The router table function was a secondary bonus sales feature for not much added cost.
                        Last edited by LCHIEN; 08-21-2009, 05:44 AM.
                        Loring in Katy, TX USA
                        If your only tool is a hammer, you tend to treat all problems as if they were nails.
                        BT3 FAQ - https://www.sawdustzone.org/forum/di...sked-questions

                        Comment

                        • Garasaki
                          Senior Member
                          • Sep 2006
                          • 550

                          #13
                          Originally posted by b0330923
                          John, its really the same principle as the BT3 switch - the switch/outlet combo is wired to the plug, and you plug the saw into the BT3 outlet, and the cord into the wall outlet. Same here - the 12/3 cord is fitted on one end with a plug, and on the other end is wired "hot" to the switch in the front box, and "neutral" and "ground" to the outlet in the back box.
                          Ok thats what I figured.

                          I gotta tell ya, I really like the BT3 as a router table. I have never used a "real" router table so maybe that's why I like the BT3 one - but it sure beats routing by hand!
                          -John

                          "Look, I can't surrender without orders. I mean they emphasized that to me particularly. I don't know exactly why. The guy said "Blake, never surrender without checking"
                          -Henry Blake

                          Comment

                          • LCHIEN
                            Internet Fact Checker
                            • Dec 2002
                            • 21031
                            • Katy, TX, USA.
                            • BT3000 vintage 1999

                            #14
                            Originally posted by Garasaki
                            Ok thats what I figured.

                            I gotta tell ya, I really like the BT3 as a router table. I have never used a "real" router table so maybe that's why I like the BT3 one - but it sure beats routing by hand!
                            I agree, moving from a handheld router to a router table is like moving from a handheld circular saw to a table saw...

                            but, if you like the BT3 as a router table, you'll really like a real router table.
                            Last edited by LCHIEN; 08-21-2009, 10:45 AM.
                            Loring in Katy, TX USA
                            If your only tool is a hammer, you tend to treat all problems as if they were nails.
                            BT3 FAQ - https://www.sawdustzone.org/forum/di...sked-questions

                            Comment

                            • Bill in Buena Park
                              Veteran Member
                              • Nov 2007
                              • 1865
                              • Buena Park, CA
                              • CM 21829

                              #15
                              Originally posted by LCHIEN
                              I agree, moving from a handheld router to a router table is like moving from a handheld circular saw to a table saw...

                              but, if you like the BT3 as a router table, you'll really like a real router table.
                              +1 on Loring's comments. And if you're going to do any router panel raising, you'll either have to do vertical bits and a tall fence, or go to a real table, because the acc. table can't handle the standard 2.5 to 3in bits. That's what drove me to build my own big table, anyway.
                              Bill in Buena Park

                              Comment

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