7 year stair case nears completion

Collapse
This topic is closed.
X
X
 
  • Time
  • Show
Clear All
new posts
  • oakchas
    Established Member
    • Dec 2002
    • 432
    • Jefferson City, TN, USA
    • BT3000

    7 year stair case nears completion

    This is what I posted on another site, some of you have seen some of this before. I promised the jig setups for the dovetails and I'll post them soon but for now, enjoy these and know I'm nearing the end on this one!

    So, about 7 years ago... I started working on this... now it nears completion and the progression is postable.
    There were stairs here before... 2x12 pine, rough... meant to be carpeted but never were... I elected to make my own treads and risers out of white oak... except for the first tread which is "curly figured" white oak (God "made" that, all I did was stain and finish it).


    Well, stairs need railings, so I had to install newell posts... instead of posts, I thought I'd go with what is called a boxed newell. In order to do that I had to create torsion boxes for each newel (lighter than solid wood but nearly as strong and allow access to bolts which hold the rails and balustrade in place.

    What should I cover them with... not just plain wood frame and panel... but let's try raised slate panels in a face frame. Each piece of slate was bevel edged and placed into the face frame of white oak.

    So with that in place on the loft, it looked like this:

    What to do for a balustrade... Certainly not prefabbed balusters and such... how about something like this?

    Here's what it looks like on the other side of the loft in real life:

    What holds all those pieces together? not nails certainly.... I went for dovetails! As you will see, lots of dovetails!

    Of course the REAL challenge was not those little 8' horizontal sections. I had to do the same for about 14 feet, at an exact angle to go up the stairs... sorta like this:

    Here's a couple more shots of the nearly finished project:



    There's still bits to finish... the pieces that cover the wall up the stairs.. "aging" the copper pyramid tops for the newells, and fixing the small tears from screws where the blue tape is on the railing.
    Then I can go on to the stone work on the fireplace, inside and out.
  • os1kne
    Senior Member
    • Jan 2003
    • 901
    • Atlanta, GA
    • BT3100

    #2
    Very sharp!! The dovetails are a classy touch.
    Bill

    Comment

    • Greg.B
      Established Member
      • Feb 2006
      • 166
      • Joppa, Maryland
      • Ryobi BT3100

      #3
      Let me be the first to saw WOW ! That railing really makes it come alive !!
      Former Member Name - JohnnyTest

      Comment

      • oakchas
        Established Member
        • Dec 2002
        • 432
        • Jefferson City, TN, USA
        • BT3000

        #4
        Thanks guys! And remember, it was all done with that "toy" saw... the BT 3000! and a planer, and a pocket hole jig, and... and... and...

        Comment

        • gad5264
          Veteran Member
          • Aug 2005
          • 1407
          • Columbus, Ohio, USA
          • BT3000/BT3100NIB

          #5
          oakchas, that is sweeeeeeeeeeeeeeet looking. I love the attention you have given to the details. Way to go.
          Grant
          "GO Buckeyes"

          My projects: http://community.webshots.com/user/gad5264

          Comment

          • cabinetman
            Gone but not Forgotten RIP
            • Jun 2006
            • 15218
            • So. Florida
            • Delta

            #6
            Great looking work, definitely different. I like the DT's. What did you do for the handrail..got a close-up, pic of profile?

            Comment

            • DUD
              Royal Jester
              • Dec 2002
              • 3309
              • Jonesboro, Arkansas, USA.
              • Ryobi BT3000

              #7
              Charles
              I believe You on it taking 7 years, but the work You did is priceless. I guess while You were working on this that You had to give up shooting pool and everything else. Thanks for posting, Bill
              5 OUT OF 4 PEOPLE DON'T UNDERSTAND FRACTIONS.

              Comment

              • oakchas
                Established Member
                • Dec 2002
                • 432
                • Jefferson City, TN, USA
                • BT3000

                #8
                Handrail is the ONLY prefabbed wooden part. Colonial style. pretty basic... and it's in RED oak... But i'll stain a bit more to match the white.

                Thanks Grant, Cabinet man... and you too, Bill!

                And everyone else.... You guys don't know how much your compliments mean to me... It's fellow woodworkers who know how much difficulty is involved in this kind of work... It's not like somebody with no clue saying "that's pretty."
                Last edited by oakchas; 08-13-2007, 12:05 PM.

                Comment

                • Ken Massingale
                  Veteran Member
                  • Dec 2002
                  • 3862
                  • Liberty, SC, USA.
                  • Ridgid TS3650

                  #9
                  What a piece of craftsmanship! You have humbled many of us with that, Chas.

                  Comment

                  • atgcpaul
                    Veteran Member
                    • Aug 2003
                    • 4055
                    • Maryland
                    • Grizzly 1023SLX

                    #10
                    That's great looking. I don't think "glutton-for-punishment" does you justice.
                    That's an insane amount of DTs.

                    Paul

                    Comment

                    • cgallery
                      Veteran Member
                      • Sep 2004
                      • 4503
                      • Milwaukee, WI
                      • BT3K

                      #11
                      Absolutely awesome. I, too, like the dovetails.

                      Comment

                      • footprintsinconc
                        Veteran Member
                        • Nov 2006
                        • 1759
                        • Roseville (Sacramento), CA
                        • BT3100

                        #12
                        WOW! that is purely amazing! Extremely well done!
                        _________________________
                        omar

                        Comment

                        • jonathan55
                          Established Member
                          • Jun 2005
                          • 119
                          • Cleveland, Ohio, USA.
                          • BT3100

                          #13
                          Very nice! Did you make the lamps too?

                          Comment

                          • gad5264
                            Veteran Member
                            • Aug 2005
                            • 1407
                            • Columbus, Ohio, USA
                            • BT3000/BT3100NIB

                            #14
                            Charles, I am just enamored by the amount of thought you put into the details on this. I just showed this to my girlfriend and she loves it as much as I do.

                            Had you not told us in your posting that the inserts are slate I am not sure I would have figured out what it was.

                            Do you have any pictures of the sets ups that you used when you cut all of these dovetails? I'm sure I am not the only one that would like to see it if possible.
                            Grant
                            "GO Buckeyes"

                            My projects: http://community.webshots.com/user/gad5264

                            Comment

                            • linear
                              Senior Member
                              • May 2004
                              • 612
                              • DeSoto, KS, USA.
                              • Ryobi BT3100

                              #15
                              Love the slate, love the dovetails--it's truly one of a kind and looks fantastic. Great job and thanks for sharing.
                              --Rob

                              sigpic

                              Comment

                              Working...