Here's a quickie project finished in about 5 hours for a baby
party. Obviously his name is Harrison. The name is long so I
used smaller letters than usual making the detail a bit
tighter than normal.
Step 1 - Compose in Microsoft word, 128 point type, and print it. I draw a solid bar underneath to tie it all together.
Step 2 - Glue it to the wood
Step 3 - Mark all the inside tight corners with a circle template,
label the size holes like the "S" here.
Step 4 - drill the holes on the DP using brad point bits
Step 5 - cut out the letters on the scroll saw, cut out the inside cuts, too.
Step 6 - Peel off the template, belt sand off the rest. clean
up the edges as best you can using 1" belt sander and needle files.
Step 7 - finish with a coat or two of tung oil then a clear
spray varnish several coats with a bit of sanding
Attached Files
Last edited by LCHIEN; 07-28-2007, 09:42 AM.
Reason: added lost pics back
Cool project. We have twins on the way, due in December. I'm definitely gonna have to do this one. Besides, it's the best shot I have at getting the wife to approve buying a scroll saw with diaper money (it's all diaper money now).
Nice, Loring. What font is that? It really seems to lend itself to this type of scroll work.
--------------------
jethro.
<font size=\"1\">Never attempt to teach a pig to sing; it wastes your time and annoys the pig. -- <i>Heinlein</i>
http://www.jeffriegner.com</font id=\"size1\">
Nice, Loring. What font is that? It really seems to lend itself to this type of scroll work.
Old Century. came with Print Shop
I like the Swashbuckling "O" and the swagger in the tops and bottoms of the letters (not flat top) like the A, H and R if you look closely.
i also like cutting out thick plaques and designs on the scrollsaw
ive found using certain bits with a dremel works good for cleaning up the insides.(i usually have alot of cleaning in there as i tend to only use spiral saw blades)
long diamond bits and the sanding wheel are especially handy.sometimes nothin but an emery board will fit though.
cool font btw
heres 1 i did with a sort of customized 'font' but i cut out the letter rather than the space around it,inverse i guess.
Loring,
Thank you so much for this post. My Father in law made my daughter one of those before he died, and A letter broke off of it and got lost somehow when she moved. I have been wondering how to repair this for her. Now I can.
Thank you.
Bill
"I just dropped in to see what condition my condition was in."-Kenny Rogers
Looking pretty good there. Guess I'm going to have to invest in a scroll saw one of these days.
They're not very expensive and the supplies (scroll saw blades) are real cheap. Not like a lathe that keeps on requiring new chucks, toolrests and chisels.[8)]
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