I've been eyeing dovetail jigs for the last several months, everything from the Leigh D4 (like get back to reality Smith
) to just those comb-things that MLCS sells. Stuff is really expensive and for someone who's "never gone there", it can be a chancy decision.
For the few drawers and boxes that I've done in the past, two or three dowels on the joint worked fine and really didn't appear to be unattractive.
But, early last week when I was in the local HF I spotted their dovetail jig sitting out on their woodworker's bench. It was sealed in the box, so nothing to look at but the picture. But it was enough to inquire about the price, and I was surprised that it was only $30! (That was WAY less than anything else I had seen!)
So, my wife spotted me standing there with "my tongue hanging out" and figured I probably wanted it. So, with a 20% coupon from her purse, we walked out the store with this thing for only $24, plus tax. (Did I mention what a terrific wife I had?)
So I get it home and it seemed okay, except the 1/4-inch thick aluminum template was so rough that you couldn't slide anything across it, much less attempt the smooth plastic baseplate of my router. The side stops didn't move too well either because of burrs. Actually, one wouldn't move at all, even after I completely removed the lock bolt.
The instructions were pretty wanting too, and barely gave enough instruction to even begin to play around with a live router (no mention at all was made of what that angle-iron-like thing was that looked like a fence).
So, I went looking through Google and found this HF unit to be a deadringer for Woodstock International's D2796 which costs $79. I also notice Grizzly's H0983 which also appears to be the same unit at the same price and Grizzly also sells some optional templates. It is also very much like Lee-Valley's basic jig ($129), though the L-V has several refinements and includes a couple of templates and bits included.
Bottom line is that the HF was remarkably inexpensive, but needed some cleaning up. It only took a couple of minutes to run a stiff sanding block with some worn 220 grit over the template to smooth it. I also deburred the edges of the comb teeth. The side stops required disassembly and a bit of filing and some dry lube, to make them work smoothly.
After that, I mounted the jig to a piece of 17-1/4 x 12 pine and clamped it temporarily to my bench. Got out the router, mounted a 7/16th guide bushing and a 14-degee, 1/2" dovetail bit and began to play.
The HF instructions provided very little set-up instructions but my search gave me a better manual and I even found a nice YouTube video with some good hints.
It took me three test cuts before I got a joint that was "tap-with-a-mallet" tight, and I'm happy! Surely it's not perfect and I'm sure my technique needs improving, but that will come.
I'll have to revisit this with an edit to provide some pictures, but I thought the product needed to be mentioned. I imagine there are already a few members who may have this jig, but in case not, or for the sake of those who are looking for a low-cost way to get into "half-blind" dovetails, this may be an answer.
(For whatever reason, I can't seem to paste either an image or thumbnail here, all I'm getting is a blank frame from Photobucket. I'll try again later.)
CWS
) to just those comb-things that MLCS sells. Stuff is really expensive and for someone who's "never gone there", it can be a chancy decision.For the few drawers and boxes that I've done in the past, two or three dowels on the joint worked fine and really didn't appear to be unattractive.
But, early last week when I was in the local HF I spotted their dovetail jig sitting out on their woodworker's bench. It was sealed in the box, so nothing to look at but the picture. But it was enough to inquire about the price, and I was surprised that it was only $30! (That was WAY less than anything else I had seen!)
So, my wife spotted me standing there with "my tongue hanging out" and figured I probably wanted it. So, with a 20% coupon from her purse, we walked out the store with this thing for only $24, plus tax. (Did I mention what a terrific wife I had?)
So I get it home and it seemed okay, except the 1/4-inch thick aluminum template was so rough that you couldn't slide anything across it, much less attempt the smooth plastic baseplate of my router. The side stops didn't move too well either because of burrs. Actually, one wouldn't move at all, even after I completely removed the lock bolt.
The instructions were pretty wanting too, and barely gave enough instruction to even begin to play around with a live router (no mention at all was made of what that angle-iron-like thing was that looked like a fence).
So, I went looking through Google and found this HF unit to be a deadringer for Woodstock International's D2796 which costs $79. I also notice Grizzly's H0983 which also appears to be the same unit at the same price and Grizzly also sells some optional templates. It is also very much like Lee-Valley's basic jig ($129), though the L-V has several refinements and includes a couple of templates and bits included.
Bottom line is that the HF was remarkably inexpensive, but needed some cleaning up. It only took a couple of minutes to run a stiff sanding block with some worn 220 grit over the template to smooth it. I also deburred the edges of the comb teeth. The side stops required disassembly and a bit of filing and some dry lube, to make them work smoothly.
After that, I mounted the jig to a piece of 17-1/4 x 12 pine and clamped it temporarily to my bench. Got out the router, mounted a 7/16th guide bushing and a 14-degee, 1/2" dovetail bit and began to play.
The HF instructions provided very little set-up instructions but my search gave me a better manual and I even found a nice YouTube video with some good hints.
It took me three test cuts before I got a joint that was "tap-with-a-mallet" tight, and I'm happy! Surely it's not perfect and I'm sure my technique needs improving, but that will come.
I'll have to revisit this with an edit to provide some pictures, but I thought the product needed to be mentioned. I imagine there are already a few members who may have this jig, but in case not, or for the sake of those who are looking for a low-cost way to get into "half-blind" dovetails, this may be an answer.
(For whatever reason, I can't seem to paste either an image or thumbnail here, all I'm getting is a blank frame from Photobucket. I'll try again later.)
CWS



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