Hand screw clamp - long jaws

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  • niki
    Senior Member
    • Nov 2006
    • 566
    • Poland
    • EB PK255

    Hand screw clamp - long jaws

    Good day

    I have some small screw clamps that are very useful here and there but, I had in mind, already long time, to make one with long jaws.

    So, in between the "gardening missions" of my wife (planters etc.) I fond some free time to make one and I would like to share it with you.

    I used 3/8" threaded rod cut to 12" pieces

    Sorry for the so unprofessional work but it's a prototype (excuses, excuses, all my jigs and fixers looks like a prototype).

    Regards
    niki
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    Last edited by niki; 08-23-2007, 04:50 PM.
  • RodKirby
    Veteran Member
    • Dec 2002
    • 3136
    • Melbourne, Victoria, Australia.
    • Mao Shan TSC-10RAS

    #2
    A quick/easy way to inset bolt heads etc. is to:

    - counter bore a hole the same size or slightly smaller than the dimension across the flats of the hex head.
    - insert the bolt and using a wingnut (or locked nuts), draw-in the bolt head - ie do not hammer it in. No marking/chiselling

    I've done this into MDF, plywood and hardwood - works great - even a 1/4-20 coupling nut right thru 1" MDF!

    Last edited by RodKirby; 12-06-2008, 04:23 PM.
    Downunder ... 1" = 25.4mm

    Comment

    • LCHIEN
      Internet Fact Checker
      • Dec 2002
      • 21034
      • Katy, TX, USA.
      • BT3000 vintage 1999

      #3
      Originally posted by RodKirby
      A quick/easy way to inset bolt heads etc. is to:

      - counter bore a hole the same size or slightly smaller than the dimension across the flats of the hex head.
      - insert the bolt and using a wingnut (or locked nuts), draw-in the bolt head - ie do not hammer it in. No marking/chiselling

      I've done this into MDF, plywood and hardwood - works great - even a 1/4-20 coupling nut into 1" MDF!
      I used to chisel mine out like Niki. I proudly posted that technique one day and either Rod or Pappy told me I was wasting my time and I should just draw it in with a nut and wrench (a flatwasher under the nut is a good idea, too) and it would make it own perfectly snug fitting home. So Right.

      A 1/4-20 hex head bolt uses a 7/16" wrench, the flats are 7/16 across, so a 7/16" forstner makes a perfect countersunk hole for this purpose. Much handsomer than a carriage bolt which will do about the same thing.
      Last edited by LCHIEN; 04-30-2007, 04:09 PM.
      Loring in Katy, TX USA
      If your only tool is a hammer, you tend to treat all problems as if they were nails.
      BT3 FAQ - https://www.sawdustzone.org/forum/di...sked-questions

      Comment

      • niki
        Senior Member
        • Nov 2006
        • 566
        • Poland
        • EB PK255

        #4
        Thank you mate

        I never tried this method but it sounds good and if it worked for you, there is no reason that it will not work for me.

        I was afraid to break the knob so I went the safe way but next time....

        Oh, and your shop is very, very nice and organized (in contrary to mine)

        niki

        .

        Comment

        • RodKirby
          Veteran Member
          • Dec 2002
          • 3136
          • Melbourne, Victoria, Australia.
          • Mao Shan TSC-10RAS

          #5
          Originally posted by LCHIEN
          ... Much handsomer than a carriage bolt which will do about the same thing.
          BUT, a carriage bolt has only 4 corners to grab, AND, is shallower than the hex head, AND, leaves the round head protruding
          Downunder ... 1" = 25.4mm

          Comment

          • final_t
            Veteran Member
            • Nov 2003
            • 1626
            • .

            #6
            And, of course, gotta have the sandpaper in use!

            Great pics and explanations - love the idea of swapping in a quick clamp as needed.

            Comment

            • lcm1947
              Veteran Member
              • Sep 2004
              • 1490
              • Austin, Texas
              • BT 3100-1

              #7
              Thanks for the ideas Niki. One day when I need something like that I'll have this memory to fall back on. I love seeing difference stuff people come up with which is half of this hobby as far as I'm concerned. Nice of you to share. Thanks
              May you die and go to heaven before the Devil knows you're dead. My Best, Mac

              Comment

              • RichG
                Forum Newbie
                • Apr 2003
                • 56
                • Ashland, MA, USA.
                • BT3001

                #8
                Thanks for the pics and the explanation! I just have one question. What's that large piece of equipment in the middle of your shop?
                There will be no parking in my shop

                Comment

                • niki
                  Senior Member
                  • Nov 2006
                  • 566
                  • Poland
                  • EB PK255

                  #9
                  RodKirby
                  Thank you mate, I tried it to day and it works like a charm.

                  Final t
                  Sandpaper is my tread mark...you know

                  Mac
                  I agree with you that making tools and jigs is half (if not more) of the pleasure in our hobby.

                  RichG
                  It doesn't look like a table saw, does it .
                  Well, as you noticed, it was the winter and you don't want me to work 2 hours with hair fan just to be able to open the door.
                  It would be much easier without this "large piece" in the middle but reality...

                  niki

                  Comment

                  • radhak
                    Veteran Member
                    • Apr 2006
                    • 3061
                    • Miramar, FL
                    • Right Tilt 3HP Unisaw

                    #10
                    Niki, any chance you could fix your pictures you started this thread with? I can't see just your pics.
                    It is the mark of an educated mind to be able to entertain a thought without accepting it.
                    - Aristotle

                    Comment

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