Fuzzy edge on routed dado

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  • bigsteel15
    Veteran Member
    • Feb 2006
    • 1079
    • Edmonton, AB
    • Ryobi BT3100

    Fuzzy edge on routed dado

    I just finished routing some 1/8" deep dados in birch ply (not Baltic Birch, the cheaper shop grade stuff) and notice there is a considerable "fuzzy" edge of slivers (more on the one side than the other). I don't remember it being as severe last time is did this.
    The speed setting, depth and bit are the same. I am using the 23/32" dado bit from Holbren.

    Is this normal?
    Do I need to hone the bit possibly?

    Tried going with slower speed setting but that seems to make it worse.
    Feed rate doesn't seem to affect it at all.
    Brian

    Welcome to the school of life
    Where corporal punishment is alive and well.
  • LCHIEN
    Internet Fact Checker
    • Dec 2002
    • 21007
    • Katy, TX, USA.
    • BT3000 vintage 1999

    #2
    When i get those I just hit it with a quick pass of a sanding block.
    Loring in Katy, TX USA
    If your only tool is a hammer, you tend to treat all problems as if they were nails.
    BT3 FAQ - https://www.sawdustzone.org/forum/di...sked-questions

    Comment

    • Tom Miller
      Veteran Member
      • Mar 2003
      • 2507
      • Twin Cities, MN
      • BT3000 - Cuttin' it old school

      #3
      I wouldn't exactly call it abnormal. You can take steps to mitigate it (search for "avoid tearout", e.g.). Otherwise, do like Loring and I do -- hit it with a sanding block.

      Regards,
      Tom

      Comment

      • Wood_workur
        Veteran Member
        • Aug 2005
        • 1914
        • Ohio
        • Ryobi bt3100-1

        #4
        Make a light "scoring pass"- no less than 1/64" to no more that 1/32" deep, to score the wood fibers first. That helps a lot.


        But yeah, those are normal, as mentioned above.
        Alex

        Comment

        • JimD
          Veteran Member
          • Feb 2003
          • 4187
          • Lexington, SC.

          #5
          Takes less time to hit it with sandpaper than to make an extra cut. Happens in baltic birch too. Happens on solid wood. Not a big deal

          Jim

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          • guycox
            Established Member
            • Dec 2003
            • 360
            • Romulak, VA, USA.

            #6
            I've been thinking about trying a technique that the scroll sawers use -- run a strip of packing tape down the seam before making the cut..
            Guy Cox

            Life isn\'t like a box of chocolates...it\'s more like a jar of jalapenos.
            What you do today, might burn your butt tomorrow.

            Comment

            • drumpriest
              Veteran Member
              • Feb 2004
              • 3338
              • Pittsburgh, Pa, USA.
              • Powermatic PM 2000

              #7
              Spiral downcut bits don't have this problem. One other way to avoid it is to scrore the dado layout with a sharp knife before making your cut.
              Keith Z. Leonard
              Go Steelers!

              Comment

              • Holbren
                Senior Member
                • Oct 2004
                • 705
                • Heathrow, FL.

                #8
                I did some this weekend on the router table 3/8" deep, single pass with the 15/32" bit on 3/4" ply and some had the fuzzies. Think it was part due to my feed rate and maybe grain direction.

                I know when I cut ply accross the grain with the tablesaw I always score the cut first or else I get tearout. Might be worth a try on the dado.

                Either way, like Loring said, if it is too much just hit it with some sandpaper.
                Brian
                Holbren, Whiteside, LRH, Ridge, Tenryu, Norton
                "BT310" coupon code = 10% for forum members
                www.holbren.com

                Comment

                • Wood_workur
                  Veteran Member
                  • Aug 2005
                  • 1914
                  • Ohio
                  • Ryobi bt3100-1

                  #9
                  Originally posted by JimD
                  Takes less time to hit it with sandpaper than to make an extra cut. Happens in baltic birch too. Happens on solid wood. Not a big deal

                  Jim
                  yeah, its all a function of how bad the tearout is. sometime, you will want to take the extra times. Most time, its not worth it, becaus4e you willn't see the fuzzies/tearout.
                  Alex

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