My weekend plans...

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  • dbhost
    Slow and steady
    • Apr 2008
    • 9476
    • League City, Texas
    • Ryobi BT3100

    #1

    My weekend plans...

    I have started on the sub panel project as I stated previously. My plan for the weekend is...

    #1. Head to Home Depot and grab the new main panel. IF their web site is to be beleived, they have the best price on the panel I need.
    #2. While at Home Depot, pick up the plywood for the miter saw / mortiser station. Have it crosscut to + 36" so I don't have to manhandle an 8' wide panel over my table saw, or rig a straight edge / circular saw rig to crosscut this...

    Once I get it home, I final size the panels for the miter saw section. The back panel will rest in dadoes cut 24" from the front such that I have a 24" deep space for drawers, and an 11.25" deep empty area at the back for routing the dust collection, and potentially power for the miter saw.

    I REALLY need to speed construction along, and am considering pocket screws for drawer construction. But we'll see...

    Anyway, once the cabinets are built, and the drawers are in. I move tools off and out of my clamshell cabinets, and paint / finishes that I can get out of there off of the plastic shelving. The automotive cleaners etc... will likely end up in a rubbermaid tote for a while.

    Once that is done, I can take the cabinets off the wall, dismantle and bag up the plastic shelves for storage during the construction phase, remove the DC ductwork, move all the big tools including the DC away from the wall and start tearing out the drywall...

    It's my goal to plop no more than $300.00 / pay period into materials / labor for this job, so I am looking at first pay period in September to have the actual install done. Once it is all in and energized, I get busy with the insulation and drywall. Having these 2 walls done, and the common wall being untouched, means once everything is back on the east wall, it all gets scooted over, the west wall gets stripped, and I potentially move the tool stacker to the east wall to get it closer to the workbench, and the west wall gets stripped down to nothing... Insulated, re-rocked and taped.

    My neighbor who's dogs we take care of from time to time, has offered to let me use his garage for temp storage so that I can do my shop floor and be done with it... May have to take him up on it. I am mostly rushed for electrical and insulation though.

    I know for a fact I am NOT going to texture the drywall in the shop, but there is also some possibility I may not paint it. Then again, a nice semi gloss plain white would help prevent the nasty darkness so prevalent in garage workshops with no windows... :-)

    If you can't tell, I am a little giddy this is finally happening! Took long enough!
    Please like and subscribe to my YouTube channel. Please check out and subscribe to my Workshop Blog.
  • cabinetman
    Gone but not Forgotten RIP
    • Jun 2006
    • 15216
    • So. Florida
    • Delta

    #2
    That sounds like a busy weekend.!!!

    .

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    • dbhost
      Slow and steady
      • Apr 2008
      • 9476
      • League City, Texas
      • Ryobi BT3100

      #3
      I'll be happy if I get the basic box for the miter saw cabinet built this weekend...
      Please like and subscribe to my YouTube channel. Please check out and subscribe to my Workshop Blog.

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      • dbhost
        Slow and steady
        • Apr 2008
        • 9476
        • League City, Texas
        • Ryobi BT3100

        #4
        Okay I had some setbacks due to my air conditioner going on the fritz. But I at least came home with the plywood, cut into the major chunks needed for the bench. Next up is the cutting the pieces to final size.

        The dadoes should be no big deal. However, I need to take some scrap from pior projects with this particular ply, and dial in the rabbets so that I can get a good, tight fit in the dadoes...

        I MIGHT just be able to snap a few in progress pics, and do a build thread. So keep your eyes peeled for that!

        As I may have mentioned previously, the total dimensions for this bench will be in 2 major pieces not counting the compressor surround, or dust hood for the miter saw. The miter saw component will be 48" wide x 36" deep x 34.25" high. The back wall of the cabinet will sit in a dado 24" in from the front and will separate the cabinet into the space for the drawers and storage, and the space for routing the dust collection plumbing.

        The storage area will be divided into 2 main sections by a vertical 3/4" ply divider set in dadoes. 2 rows of 3 5" deep drawers mounted up top will provide ample storage for the tons of miscellany that litter my totes presently. The open spaces beneath will house my handheld power tools such as my routers, circ saw, jig saw, etc... I may split the cavity on the right into 2 even sections using a 3/4" ply shelf as most of the tools are shortish... This will free up the tops of the clamshell cabinets.

        A single 6' long segment of 4x4 will be screwed to the front of both the miter saw, AND the mortiser cabinet segments to act as a spacer / front foot to make the whole thing level as it will overlap the ledge thing in the floor of my garage....

        The mortiser segment will be 24" wide x 12" deep x 34.25" tall. There will be 3 open shelves that I will use for storage of things such as finishes and adhesives. This will have no back upon first build, as the back of this will also serve as the front of the compressor enclosure, and I do not yet have a final height measurement for that. Sides, top and bottom will be dado and rabbet with glue and pins just like the miter saw cabinet. Shelves will ride in dadoes and will be glued and pinned in place. The mortiser cabinet will be glued and screwed directly to the side of the miter saw cabinet. The mortiser will be arranged such that with the fence at the furthest rearward position of the mortiser fence, a piece of straight stock will rest on both the mortiser fence, AND the miter saw fence, that way the miter saw, and mortiser both will not interfere with the other.

        Ah so much to do, so little time, and money...
        Please like and subscribe to my YouTube channel. Please check out and subscribe to my Workshop Blog.

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