Power Cord Tell-Tales

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  • LarryG
    The Full Monte
    • May 2004
    • 6693
    • Off The Back
    • Powermatic PM2000, BT3100-1

    Power Cord Tell-Tales

    For safety reasons, a power tool should always be unplugged before changing its blade or bit. But the power cords of benchtop and stationary tools are often routed behind benches, cabinets, and other tools, making it difficult to figure out which cord belongs to which machine.

    I solved this problem in my shop by putting two color-matched zip ties on each cord: one near the tool's motor or power switch, the other at the plug (see Photo A). By using different color zip ties for each machine in the same area of the shop, I can tell at a glance which plug I need to pull before servicing a particular machine (see Photo B).

    But you cannot be too careful. Even though this simple system works remarkably well, I always try the switch on the tool to verify that it actually is unplugged.




    Larry
  • cabinetman
    Gone but not Forgotten RIP
    • Jun 2006
    • 15216
    • So. Florida
    • Delta

    #2
    Very good idea, I like that. Nice pictures too.

    Comment

    • jhart
      Veteran Member
      • Feb 2004
      • 1715
      • Minneapolis, MN, USA.
      • BT3100

      #3
      Like that idea also Larry. Thanks
      Joe
      "All things are difficult before they are easy"

      Comment

      • TheRic
        • Jun 2004
        • 1912
        • West Central Ohio
        • bt3100

        #4
        Great idea Larry!!!
        Ric

        Plan for the worst, hope for the best!

        Comment

        • LCHIEN
          Internet Fact Checker
          • Dec 2002
          • 21084
          • Katy, TX, USA.
          • BT3000 vintage 1999

          #5
          That's a good idea Larry, we've used something like that for other wiring but I have not ever considered it for power cords in the shop.
          Getting a variety of ty-wraps in different colors may not be easy...
          another option would be to use vinyl tape - I've seen small packs with four colors that could be used. If you have a lot of machines but limited colors, use two at a time. N colors gives you N-squared combinations of two, just keep the order right!
          Loring in Katy, TX USA
          If your only tool is a hammer, you tend to treat all problems as if they were nails.
          BT3 FAQ - https://www.sawdustzone.org/forum/di...sked-questions

          Comment

          • LarryG
            The Full Monte
            • May 2004
            • 6693
            • Off The Back
            • Powermatic PM2000, BT3100-1

            #6
            Originally posted by LCHIEN
            Getting a variety of ty-wraps in different colors may not be easy...
            I should have mentioned that. These are readily available at Lowe's, HD, HF, and probably other places ... typically in a plastic jar containing ties of varying lengths and colors. I think mine came from HF.
            Larry

            Comment

            • atgcpaul
              Veteran Member
              • Aug 2003
              • 4055
              • Maryland
              • Grizzly 1023SLX

              #7
              If you haven't done it yet, send this in as a tip to one of the wood mags.
              Maybe you'll get top pick!

              Great idea!

              Paul

              Comment

              • ejs1097
                Established Member
                • Mar 2005
                • 486
                • Pittsburgh, PA, USA.

                #8
                Good saftey tip and reminder. Sometimes its easy to get lax on tools like the DP, etc that lull you into false security.

                For all my plugs behind my TV and computer I used a silver sharpie and wrote on the plug what device it is for (no more cord following), think I'll do the same in the shop.
                Eric
                Be Kind Online

                Comment

                • gad5264
                  Veteran Member
                  • Aug 2005
                  • 1407
                  • Columbus, Ohio, USA
                  • BT3000/BT3100NIB

                  #9
                  Originally posted by atgcpaul
                  If you haven't done it yet, send this in as a tip to one of the wood mags.
                  Maybe you'll get top pick!

                  Great idea!

                  Paul
                  Great idea Larry and I also think you should send this to the WW magazines. It couldn't hurt to try.
                  Last edited by gad5264; 05-21-2007, 02:11 PM.
                  Grant
                  "GO Buckeyes"

                  My projects: http://community.webshots.com/user/gad5264

                  Comment

                  • big tim
                    Senior Member
                    • Mar 2006
                    • 546
                    • Scarborough, Toronto,Canada
                    • SawStop PCS

                    #10
                    Originally posted by atgcpaul
                    If you haven't done it yet, send this in as a tip to one of the wood mags.
                    Maybe you'll get top pick!

                    Great idea!

                    Paul

                    Definately worth a try, Larry. FWW paid me $100 for somthing I sent in recently.

                    Tim
                    Sometimes my mind wanders. It's always come back though......sofar!

                    Comment

                    • gerti
                      Veteran Member
                      • Dec 2003
                      • 2233
                      • Minnetonka, MN, USA.
                      • BT3100 "Frankensaw"

                      #11
                      Great idea, yet so simple! I'll be doing that!

                      Comment

                      • Brian G
                        Senior Member
                        • Jun 2003
                        • 993
                        • Bloomington, Minnesota.
                        • G0899

                        #12
                        Good idea.

                        I agree that you should send it in. Some guy won a top tip by noting that he used luggage padlocks in power cord ends to prevent his kids from plugging them in. Your idea is just as good.
                        Brian

                        Comment

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