Sow's Ear Update: 05/15/07

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  • LarryG
    The Full Monte
    • May 2004
    • 6693
    • Off The Back
    • Powermatic PM2000, BT3100-1

    #1

    Sow's Ear Update: 05/15/07

    A couple weeks ago, I posted some pictures of the interior of the larger building into which I'm in the process of moving my shop -- see Turning A Sow's Ear Into ... Something Better. The place was one heck of a cluttered-up mess, as shown in this, the second picture from that thread:





    We'll call that image Before. Here's its After counterpart, taken from approximately the same vantage point. Quite a change, eh?




    As the picture above shows, the tool layout was complicated by a row of pipe columns down the centerline of the building (a two-car garage; the columns are between the two bays). They did, however, provide a convenient place for dust collection drops (already installed, obviously) and power drops (not yet in place when these pictures were taken) for the various tools clustered around them. I spent many, many hours with our CAD software juggling the arrangement until I found the one that seemed to work best. The column nearest the overhead doors is where I chose to place the jointer, band saw, and dust collector.




    For now, the miter saw is sitting on an old counter structure that was being stored in the space when I moved into it. The first big project in this new shop will be to build a large miter saw station and storage unit, somewhat similar to the one in The New Yankee Workshop. The bench will extend along this entire wall; the laminate leaning up against the wall is earmarked for its countertop.

    Last edited by LarryG; 05-15-2007, 11:32 AM.
    Larry
  • LarryG
    The Full Monte
    • May 2004
    • 6693
    • Off The Back
    • Powermatic PM2000, BT3100-1

    #2
    The only two tools in the shop on mobile bases are the band saw and thickness planer. The band saw can be used right where it is with workpieces up to around six feet long; if I need a little more infeed room, I can rotate the saw about 20 degrees counter-clockwise and increase that to nine feet, by angling the material into the corner of the shop. (The band saw must also be so rotated to obtain the maximum available infeed clearance for the jointer.) When the thickness planer is needed, it will get wheeled up to a position next to the scroll saw, just visible in the foreground at right. Here it will have about nine feet on clearance on both the infeed and outfeed sides.




    Finally, here are two views of the Otter-built "Ryoborghini" BT wide/mobile base that has served me well as my primary router table for almost three years now. The first picture looks past the drill press toward the assembly corner of the shop. The second is taken from the opposite side and shows the dust collection hookups for the fence and router box.








    At this point the new digs are more or less fully operational; all the big stuff is moved in and ready to go. The two most pressing jobs left are to install a new electrical subpanel and get the new circuits I've installed permanently connected; and to figure out where and how to store the seemingly endless assortment of small items -- glues, finishes, sandpaper, handheld power tools, blades and bits, etc. -- that it takes to run even the smallest woodshop. I figure the panel installation will take a couple hours. Solving the storage puzzle might well take months.

    I'll post more pictures when progress warrants; thanks for looking!
    Last edited by LarryG; 05-15-2007, 11:32 AM.
    Larry

    Comment

    • cgallery
      Veteran Member
      • Sep 2004
      • 4503
      • Milwaukee, WI
      • BT3K

      #3
      Looking very nice. I really like the green PVC. It makes me think of my Inca tools.

      Comment

      • LCHIEN
        Super Moderator
        • Dec 2002
        • 22006
        • Katy, TX, USA.
        • BT3000 vintage 1999

        #4
        That's very nice.
        I think I hear your neighbor saying she needs the space back.
        Loring in Katy, TX USA
        If your only tool is a hammer, you tend to treat all problems as if they were nails.
        BT3 FAQ - https://www.sawdustzone.org/forum/di...sked-questions

        Comment

        • siliconbauhaus
          Senior Member
          • Dec 2006
          • 925
          • hagerstown, md

          #5
          very nice setup you have there Larry
          パトリック
          daiku woodworking
          ^deshi^
          neoshed

          Comment

          • ironhat
            Veteran Member
            • Aug 2004
            • 2553
            • Chambersburg, PA (South-central).
            • Ridgid 3650 (can I still play here?)

            #6
            You *definitely* need more clamps - LOL!! Really sharp set up. Nice job.

            Chiz
            Blessings,
            Chiz

            Comment

            • Ken Massingale
              Veteran Member
              • Dec 2002
              • 3862
              • Liberty, SC, USA.
              • Ridgid TS3650

              #7
              That's turning into a real nice shop, Larry. You didn't get rid of the woodstove did you?

              Comment

              • Ed62
                The Full Monte
                • Oct 2006
                • 6021
                • NW Indiana
                • BT3K

                #8
                That looks like a very cool place to spend a few hours. Nice!

                Ed
                Do you know about kickback? Ray has a good writeup here... https://www.sawdustzone.org/articles...mare-explained

                For a kickback demonstration video http://www.metacafe.com/watch/910584...demonstration/

                Comment

                • TheRic
                  Veteran Member
                  • Jun 2004
                  • 1912
                  • West Central Ohio
                  • bt3100

                  #9
                  Looking good!! I think you need more MDF in there, then you can give Rod a run for his money.
                  Ric

                  Plan for the worst, hope for the best!

                  Comment

                  • docrowan
                    Senior Member
                    • Mar 2007
                    • 893
                    • New Albany, MS
                    • BT3100

                    #10
                    Shop looks fabulous!

                    Thank you for settling something in my mind with your "before" picture. I had always toyed with the idea of heating a shop with one of those HF cast iron wood stoves. I knew it probably wasn't real smart to have a fire burning in a small space that generated lots of sawdust, but seeing the old one in your before picture really helped my decision to stay away from that.
                    - Chris.

                    Comment

                    • goslin23
                      Established Member
                      • Feb 2007
                      • 233
                      • Richmond, TX
                      • Rigid TS3650

                      #11
                      It's quite a change there, I like what you have done.
                      If it ain't one thing... It's 12 @#$%ing things!

                      Comment

                      • Jeffrey Schronce
                        Veteran Member
                        • Nov 2005
                        • 3822
                        • York, PA, USA.
                        • 22124

                        #12
                        Its just the improved lighting fooling everyone.

                        Man I love the way you clustered the tools around the DC. Great layout!

                        Comment

                        • Jeffrey Schronce
                          Veteran Member
                          • Nov 2005
                          • 3822
                          • York, PA, USA.
                          • 22124

                          #13
                          Originally posted by Ken Massingale
                          You didn't get rid of the woodstove did you?
                          Please tell me you did!

                          Comment

                          • Jeffrey Schronce
                            Veteran Member
                            • Nov 2005
                            • 3822
                            • York, PA, USA.
                            • 22124

                            #14
                            Originally posted by LCHIEN
                            I think I hear your neighbor saying she needs the space back.
                            Oh no! This is a common law easement if I ever saw one!

                            Comment

                            • Duff
                              Established Member
                              • Apr 2007
                              • 164
                              • San Antonio, TX
                              • Enco 12" RT

                              #15
                              Lighting alone made a HUGE difference...Very nice!
                              Enco 12" RT table saw(with router table currently added to right wing), Central Machinary 6" jointer, Delta 16" (17-900) drill press, Ridgid 14" bandsaw, Jet bench top Mortising machine, Porter Cable 6901 series routers (2) and a wide variety of Ryobi 18v tools.

                              Comment

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