Drilling out (countersinking) for the head and plugging would leave less wood stock for holding strength. There would no longer be full thickness for that end of the fastener.
The posts are 2 3/4 sq so they gave me 2" into the rail..
I put the barrel nuts 1.5" in from the ends..
Works great.. nice and solid.
The fun part was drilling the blind holes for the barrel bolts.. I was worried about going through but a piece of tape on the Forster as a depth gauge worked for me.
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