Help attaching top slats

[Cubsfan]

I'm working on a little BBQ cart to sit outside by my grill. I've got all of the parts cut out, but the fact occurred to me that I'm not entirely sure how to attach the slats to it.


I'd like to keep the top looking nice, so that rules out screws from the top. I had just assumed that screws from the bottom would work, but that's an awful long way for the screws to go through the supports (the top ones are 3", bottom are 2"). My current thoughts are:

- Screws from the bottom
- Screws from the side maybe?
- Glue with brad nails (which would go through the top I assume)
- Screws from the top
- Dowels

I'm leaning toward dowels, as they seem like they'd work. I've never used them before, so it'd be something new to try.

Anyone have any suggestions? Which of these ways is the best, or a way I haven't thought of?

Thanks for the help!

[pelligrini]

You could add a cleat on the top inside of the stretchers and use some shorter screws from the bottom.

Pocket holes would be an easy solution too.

[Shep]

what about screws through the top, with plugs?

[August86]

Though awkward, pocket hole screws from the bottom would work. The holes can be filled a few different ways.

Mike D.

[LCHIEN]

dowels occured to me, too.
Get some "dowel centers"
(Image from Rockler.com)

if you are using 1/4" dowels then get 1/4" dowel centers
Drill the top of the apron , put two dowel centers into the holes. Then lay the slat on top, tap with a hammer to mark the bottom of the slat and then drill holes at the marks made by the points in the centers. A great help in perfectly positioning the mating holes.

[jbrain]

I wonder how long JUST Titebond III would last. I love that glue. If it fails easy enough to add a fastener of some sort.

[steve-norrell]

I second Pelligrini's suggestion. Cleats and short screws from underneath. Titebond III would also help, but I wouldn't use it without screws.

Regards, Steve

[Cubsfan]

Thanks for all the help. I think I'm going to give the dowels a shot. I like the idea of them being unseen. Hopefully it works out ok.

So, aside from that, any hints on design? This is basically the first project that I've designed, so input is welcome. I'll be putting some wheels on the bottom since my grill (and this table) will get tucked into the corner when not in use.