Box wall thickness

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  • poolhound
    Veteran Member
    • Mar 2006
    • 3196
    • Phoenix, AZ
    • BT3100

    #1

    Box wall thickness

    Just wondered what other box makers typically used as the thickness for their box walls.

    I have a few interesting odds and ends of stock lying around that I thought would make some cool boxes but some are not that big. I am considering resawing them but I may only end up with 5/16 which seems rather thin.

    I have usually not gone much thinner than 1/2" has anybody made boxes with thin stuff maybe even 1/4"?
    Jon

    Phoenix AZ - It's a dry heat
    ________________________________

    We all make mistakes and I should know I've made enough of them
    techzibits.com
  • LCHIEN
    Super Moderator
    • Dec 2002
    • 22039
    • Katy, TX, USA.
    • BT3000 vintage 1999

    #2
    seems to me like its a decision based upon the use of the box.
    light items can easily use 1/4" walls, heavier items and bigger items need 1/2 or 3/4" walls.

    I see the boxes the stores and restautants receive multiple bottles of wine use wood no thicker than 5/16 or 1/4" - they can get pretty heavy, even.
    Loring in Katy, TX USA
    If your only tool is a hammer, you tend to treat all problems as if they were nails.
    BT3 FAQ - https://www.sawdustzone.org/forum/di...sked-questions

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    • poolhound
      Veteran Member
      • Mar 2006
      • 3196
      • Phoenix, AZ
      • BT3100

      #3
      Originally posted by LCHIEN
      I see the boxes the stores and restautants receive multiple bottles of wine use wood no thicker than 5/16 or 1/4" - they can get pretty heavy, even.
      Good point, I hadnt thought of that.
      Jon

      Phoenix AZ - It's a dry heat
      ________________________________

      We all make mistakes and I should know I've made enough of them
      techzibits.com

      Comment

      • LCHIEN
        Super Moderator
        • Dec 2002
        • 22039
        • Katy, TX, USA.
        • BT3000 vintage 1999

        #4
        I would also expect that the type of joinery used has a part. its hard to get strong simple butt joints in 1/4" wood since there's little gluing or nailing surface. Using corner braces will strengthen them at the cost of internal space and looks. However, finer finger joints can hold a lot more glue area internally so a 1/4" box with the right joinery can be quite strong.
        Last edited by LCHIEN; 09-20-2009, 04:48 PM.
        Loring in Katy, TX USA
        If your only tool is a hammer, you tend to treat all problems as if they were nails.
        BT3 FAQ - https://www.sawdustzone.org/forum/di...sked-questions

        Comment

        • JR
          The Full Monte
          • Feb 2004
          • 5636
          • Eugene, OR
          • BT3000

          #5
          I, too, have been using mostly 1/2" material. I share your confusion about milling to narrower thicknesses, since a lot of the available lumber is 3/4".

          I think you could use thinner stock for smaller boxes, say up to 6" long and 2" or 3" high. In fact, I think it would be perfectly proportional for those smaller boxes. For boxes larger than that I'd be concerned that it would just look a bit out of whack.

          As Loring points out, the issue is not usually the functinality of the thin wood. It's really a question of your design esthetic.

          JR
          JR

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          • herb fellows
            Veteran Member
            • Apr 2007
            • 1867
            • New York City
            • bt3100

            #6
            It's actually a combination of the utility of the box, the joints used and the size of the box. You wouldn't want to make a 2'x3' box out of 1/4' unless it was just going to sit there. On the other hand, five fingers!
            You don't need a parachute to skydive, you only need a parachute to skydive twice.

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