Router Table Project

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  • Bill in Buena Park
    Veteran Member
    • Nov 2007
    • 1867
    • Buena Park, CA
    • CM 21829

    #1

    Router Table Project

    Almost done with this project. Still need to fab a frame&panel door for the front.

    Mentioned in another thread I was going to need this table to use my raised panel bits that won't fit in my BT3 accessory table.

    Made almost entirely of leftovers. Melamine top (30x24) from a sheet used for several other projects; box/housing for router from plywood sheet scraps; melamine and poplar for fence also scraps; oak edgebanding on table leftover from toybox project.

    New items included:
    $19 HF universal tool stand (claims a 500lb capacity)
    $49 for the precut phenolic router plate (with inserts) - has a 3.5in throat, so I don't even need to lift the router/plate combo out to change bits
    ~$30 in T-slot and miter track for table and fence
    $3 in "pool hose" for connecting router DC port to external DC (shopvac) port
    $15 in electrical parts for switch/outlet box.

    So all told, less that $130 in materials.

    Tabletop patterned after Rockler tabletop, fence patterned on combo of Rockler fence and Norm's router table fence. Not fancy, but functional - ran some test pieces on it, and am happy with its performance so far.

    Since I use my shopvac for DC, I decided to try an idea inspired by my neighbor, the furniture maker, who showed me an ad for an outlet to power both the tool and the DC. I took two single-gang boxes, mounted them back to back, put a switch in the front side and wired it to the double-outlet mounted into the back side. 20A/120V parts with 12g wiring and cord.

    Thanks for looking.
    Attached Files
    Bill in Buena Park
  • poolhound
    Veteran Member
    • Mar 2006
    • 3196
    • Phoenix, AZ
    • BT3100

    #2
    Very nice indeed, looks very solid I am sure it will serve you well. Did you make some shims for the outfeed fence for jointing or do you have a standalone jointer?
    Jon

    Phoenix AZ - It's a dry heat
    ________________________________

    We all make mistakes and I should know I've made enough of them
    techzibits.com

    Comment

    • bigstick509
      Veteran Member
      • Dec 2004
      • 1227
      • Macomb, MI, USA.
      • BT3100

      #3

      Mike

      "It's not the things you don't know that will hurt you, it's the things you think you know that ain't so." - Mark Twain

      Comment

      • John Hunter
        Veteran Member
        • Dec 2004
        • 2034
        • Lake Station, IN, USA.
        • BT3000 & BT3100

        #4
        Very nice.
        John Hunter

        Comment

        • JimD
          Veteran Member
          • Feb 2003
          • 4187
          • Lexington, SC.

          #5
          Nice. Mine has a similar switch setup except I put the outlet next to the switch (on the outside). I run the router cord out and plug it into the switched outlet. You can get metal cover plates for a metal box with one side a switch and the other an outlet. The only advantage is it lets you easily unplug the router when chaning bits. I find a 20A outlet and switch hold up nicely and cost a lot less than the stuff they sell for router table switches (including the one Norm used).

          Jim

          Comment

          • DUD
            Veteran Member
            • Dec 2002
            • 3309
            • Jonesboro, Arkansas, USA.
            • Ryobi BT3000

            #6
            Very Nice. Bill
            5 OUT OF 4 PEOPLE DON'T UNDERSTAND FRACTIONS.

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