Problem: Top Down - Blade Not Parallel to Base

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  • atanguay

    #1

    Problem: Top Down - Blade Not Parallel to Base

    Hi All-

    I've been poking around these forums and I've yet to find anyone with a similar issue, so here goes.

    Having issues getting straight cuts and with kickbacks. What I found was that while looking from above, my saw blade did not run parallel to the base plate...significantly. I checked the blade for true, and it was close enough (it's pretty new). I drew up a diagram illustrating what I was seeing:



    So what was happening was that if I aligned my fence to the grooves of the table, my piece would be binding by the time I got to the end of the blade...not good. I know I can align the fence to the blade, but I would like the blade to be CLOSE for starters, at least.

    I went looking for a way to adjust this and couldn't find anything akin to the calibration of the angle for instance. It seems to be something Ryobi just assumed would be perfect from the factory and would never need to be adjusted. I tore the saw completely down and ended up modifying the brackets at the pivot points for the angle, but this just seems wrong. Is there any way to adjust this geometry?


    More Details:
    I have a very old Ryobi BT3000, probably about 11 years old or so. Hasn't seen a lot of use because I've never been very comfortable with it and had some nasty kickbacks that almost put me in the castrato club.
    The blade is fairly new...carbide.

    Thanks very much for any ideas.
  • leehljp
    The Full Monte
    • Dec 2002
    • 8793
    • Tunica, MS
    • BT3000/3100

    #2
    Welcome!

    This used to be a concern some years ago but in actuality it is not a problem. I hope someone else can chime in on this in more detail. Basically and short answer is that the fence and sliding miter tables are adjustable and therefore aligned to the blade. One of our best users on this forum had a BT with that "feature" as in your drawing. He made the most square cuts of anyone and somehow never let a molecule of sawdust escape either.


    AS a note: For spam reasons, initial posts are delayed until approved by a moderator. After the first few posts by a new member, it will become automatic and there will be no dealy. Please don't let this stop you from posting.

    If you could add a bit on your profile such as a name (or at least an alias) to call you, and what state you are from, that would be appreciated. However, we recognize the need for privacy for some, and if you are in this category, don't worry.
    Last edited by leehljp; 01-26-2009, 12:05 AM.
    Hank Lee

    Experience is what you get when you don't get what you wanted!

    Comment

    • Mr__Bill
      Veteran Member
      • May 2007
      • 2096
      • Tacoma, WA
      • BT3000

      #3
      I too have a BT3000 and trued my top to the blade using the percussion method. Which is to say I loosened the nuts holding the top to the innards and then tapped with a heavy mallet until it was true. It took some time and it's as true as I can measure (not saying much). I trued to the left side and when I was done the fence lined up nicely. You could avoid all this and just adjust the fence to the blade and forget about the table. I squared the top so that I could just use a space block to check the SMT for square to the blade/table. I expect that there is a much easier way to square the table to the blade.


      Bill,

      Comment

      • Ed62
        The Full Monte
        • Oct 2006
        • 6021
        • NW Indiana
        • BT3K

        #4
        Welcome aboard. Check out my signature line for a nice writeup on kickback, written by another member.

        Ed
        Do you know about kickback? Ray has a good writeup here... https://www.sawdustzone.org/articles...mare-explained

        For a kickback demonstration video http://www.metacafe.com/watch/910584...demonstration/

        Comment

        • shoottx
          Veteran Member
          • May 2008
          • 1240
          • Plano, Texas
          • BT3000

          #5
          First, welcome aboard. This is a great site with wonderful folks.

          Second, if you are a user of a BT3k or some variant, this place is chock full of information and knowledgeable people.

          There are several sources of information;

          Send Loring Chien (LChien) a PM (with your e-mail address) for a copy of the BT3 FAQ

          Look here for a bunch of helpful hints http://www.bt3central.com/forumdisplay.php?f=34

          Look at these archives for a wealth of information http://www.bt3central.com/showthread.php?t=28720

          Add use the search feature to research any topic, there is a wealth of information already recorded.

          And next ask a question. You will get answers, ranging from expert advice to silly comments but all in good form and spirit.

          In addition if you will review the user manual and all of the instructions for setting the fence and the SMT you will see they are set in reference to the saw blade. Setting everything in relation to the saw blade is one of the unique features of the BT3000. Most of the other saws are set and adjusted to the table.
          __________________
          Often in error - Never in doubt

          Mike

          Comment

          • Tom Miller
            Veteran Member
            • Mar 2003
            • 2507
            • Twin Cities, MN
            • BT3000 - Cuttin' it old school

            #6
            Blade misalignment to the tabletop ribs is purely cosmetic. Unlike saws with miter slots machined into the table, this saw has a miter slot only as an accessory, that you align to the blade when you install it.

            If you can get over the psychological impact, you're good to go -- that's what I did. Then, just align the rip fence to the blade, and likewise for the SMT.

            Good luck, and welcome!

            Regards,
            Tom

            Comment

            • LCHIEN
              Super Moderator
              • Dec 2002
              • 22047
              • Katy, TX, USA.
              • BT3000 vintage 1999

              #7
              the BT3 FAQ explains this all in great detail.

              bascally with no builtin miter slot the table alignment is unimportant as the SMT and fence can be aligned to the blade. This makes the whole system much more inexpensive or shall we say cost effective.
              If you add a miter slot the miter slot is adjustable.
              Loring in Katy, TX USA
              If your only tool is a hammer, you tend to treat all problems as if they were nails.
              BT3 FAQ - https://www.sawdustzone.org/forum/di...sked-questions

              Comment

              • Black wallnut
                cycling to health
                • Jan 2003
                • 5513
                • Ellensburg, Wa, USA.
                • BT3k 1999

                #8
                As others have already said your issue is only an issue in your mind. With the BT3x series of saws both the rip fence and SMT are aligned with the blade and not the table. Since the angle of the blade to front rail is the same for the entire width of the saw as long as either is parallel to the blade at any point they will be parallel anywhere along the rail. For this reason when using the SMT always lock the front first then back. Ryobi did not design the saw to have the top ribs parallel to the blade, just generally running in the same direction. I normally do not say it but Read and understand the manual prior to using. Without understanding how to align your fence and SMT can result as you've found out ina very dangerous condition. The manual is available as a PDF elsewhere on this site as well as on Ryobi's site.

                Welcome aboard!
                Donate to my Tour de Cure


                marK in WA and Ryobi Fanatic Association State President ©

                Head servant of the forum

                ©

                Comment

                • Hoover
                  Veteran Member
                  • Mar 2003
                  • 1273
                  • USA.

                  #9
                  Are you using the riving knife on the saw? Also ensure your rip fence is parallel to the saw blade. You shouldn't be getting kick back if the above conditions are met.
                  No good deed goes unpunished

                  Comment

                  • gimpy
                    Established Member
                    • Nov 2004
                    • 197
                    • Flagstaff, AZ.
                    • BT3100

                    #10
                    Here are three other sites (possibly same as mentioned above-did not check) that discusses allignment, although I don't think alligning the table was one of the options.

                    http://www.cgallery.com/jpthien/3k.htm

                    http://www.bt3central.com/showthread.php?t=33234

                    http://www.benchmark.20m.com/tools/B...3100index.html

                    hth, Frank
                    Frank, "Still the one"

                    Comment

                    • atanguay

                      #11
                      Good stuff!

                      Interesting.

                      Thanks everybody for the info!

                      I do see what you're saying...and it does make sense. I guess I was sort of being picky about the alignment. But I have to say, it was really quite off. The good news is that with my sort of rough handling alignment, things are much better and I made a really cool fireplace mantle to hold a new LCD TV I got. It went together more properly than anything I've ever built with the saw.

                      But at the same time it does seem to me that although it's only important to have the fence run parallel as far as the blade is concerned, it would seem that another thing to worry about would be the SMT. And the SMT (should) be running very parallel to the grooves on the main body, I would think. Because if you're trusting that a piece ran through the saw by pushing the SMT is cutting square, you're trusting that the SMT rails are parallel to the blade...no?

                      Thanks again for all the good info...you guys know your saws!
                      Andy

                      Comment

                      • Black wallnut
                        cycling to health
                        • Jan 2003
                        • 5513
                        • Ellensburg, Wa, USA.
                        • BT3k 1999

                        #12
                        Andy, The SMT needs to be adjusted to the blade not the table! The steps for alignment are found in the users manual also available here on BT3Central
                        Make sure you follow the step word ofr word and in the correct order. First make sure the SMT base is parallel then and only then adjust the table top on the base so that when the miter fence is set to 0° that it is 90° to the blade with a square that you have proved square. Then after the SMT top is adjusted remove all side to side slack. Once this is don recheck every thing again unitl it is perfect. Once it is perfect it should stay that way. If it is adjusted anywhere along the rail it will be in the same exact relationship to the blade anywhere along the rail. If it helps think of it as a parallelagram rather than a square.
                        Donate to my Tour de Cure


                        marK in WA and Ryobi Fanatic Association State President ©

                        Head servant of the forum

                        ©

                        Comment

                        • atanguay

                          #13
                          Thanks Wallnut...I just noticed that in the last hour after reading Phil Thien's page about the subject. I'm learning!

                          Comment

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