Advice on sawboard construction

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  • pelligrini
    Veteran Member
    • Apr 2007
    • 4217
    • Fort Worth, TX
    • Craftsman 21829

    #16
    I used a piece of white bathroom wallboard (coated Masonite) as the base and a radiata pine 1x2 for the fence. The 1x2 was glues and screwed to the base. I used the edge of the plywood sheet I was wanting to cut with the new sawboard to ensure that the 1x2 was being fastened down straight.

    I like thin bases and low fences, but not too low. I can do tapered cuts on thicker material (like a 2x12) with a tin base and short fence. A thicker base lessens the depth of cut with a 7 1/4" blade. The motor of my inexpensive Skill also overhangs my fence. I can't lower the blade all the way.

    I use a couple quick grips to hold the sawboard in place.
    Erik

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    • Brian G
      Senior Member
      • Jun 2003
      • 993
      • Bloomington, Minnesota.
      • G0899

      #17
      With all of the features you seek, are they in?:

      Rockler saw guide

      I'm not looking to be an enthusiasm damper, but it looks like it has most of the features of what you're trying to design. I don't own one, but I've considered buying one.
      Brian

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      • chopnhack
        Veteran Member
        • Oct 2006
        • 3779
        • Florida
        • Ryobi BT3100

        #18
        Well the thought experiment is over.. It's looking more and more that KISS will win this round of design. I think 8' with cutoff of ply as a fence will win and spring clips to hold down, I agree with you Jim, I never had issues using my existing board which is only 8' either starting or ending - the biggest failure on my original sawboard was not leaving a wide enough base board for clamping, the router side will give me enough room. I was just looking for something to incorporate some automatic or near enough clamping feature.
        Good find Brian, but I was never a fan of the carriers that ride in the groove, I always imagine that there is some play in that groove.

        Thanks again all.
        I think in straight lines, but dream in curves

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