I made a simple cabinet constructed from a 2 x 4 frame, and have a question about materials to skin it. I was considering 1/4" plywood, but what is available locally is pretty lousy (i.e., warped and looks like a potato chip). Could tempered hardboard (i.e., hardboard version that is smooth on both sides) be used to cover the sides of the cabinet? I have used it before for router templates and backs on bookcases. However, the label on the material indicates leaving a 1/16" gap between panels to allow for expansion. Thanks.
Tempered hardboard?
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Agreed ... for a non-structural skin, tempered hardboard will work if you're okay with the looks and the material's inherent limitations. The edges will be pretty fragile, if knocks and bumps are likely.
The 1/16" gap recommendation assumes a full-size sheet. If your cabinet is of anything like normal size, the various panels won't be large enough for movement to be a problem.LarryComment
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The cabinet will be utilized as a dust free environment for finish to cure on bamboo fly rods. A rod will hang in the cabinet to dry so basically the 2 x 4 frame is overkill, and the skin doesn't have to be anything substantial like 3/4" plywood. Don't get me wrong, I certainly want something that is durable. However, I would like something so that the interior could very easily be wiped down of dust. The smooth surfaces of the hardboard seemed like a viable option. I will take a look at the Luan.Comment
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You might take a look at the White Bathroom Wallboard that the big box stores carry. It's a tempered hardboard with a smooth waterproof finish. You'd be able to spot any dust quickly and wiping down with a damp cloth wouldn't affect it.
Heheh, Yea, what Larry said
ErikComment
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yesterday, my local HD began displaying a new hardboar product that is non tempered on one side and what appears to be a melamine finish on the other side. inyour application, it would look louosy outside but provide a cleanable surface inside the cabinet.there's a solution to every problem.......you just have to be willing to find it.Comment
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If you decide on tempered hardboard (Masonite), a 1/4" narrow crown staple (18ga) will work better than a brad nail for fastening.
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In my experience, the tempered surface is very porous. For example, it really soaks up paint and takes multiple coats to fill the pours. If you are wiping it with a dry cloth, that might work, but a wet cloth would probably not work well.--------------------------------------------------
Electrical Engineer by day, Woodworker by nightComment

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