The boss ordered a new closet to be built. It will be a built-in with an opening 36" wide and all the way to the 8'- ceiling (minus moldings). I plan to build inset doors with blum hinges. In order to make doors lighter I plan to build shaker style doors with 1/4" plywood instead of panels.
I will end up with 2 doors 92" long and 18" wide each. The plan I drew calls for 3 plywood panels in each door, 3"-wide styles and rails gradually increasing towards bottom. The top rail will be 3" wide, then 4", 5" and 6" rail at the bottom. Panels will also be increasing in length towards bottom, something like 22", 24" and 27".
Questions:
1). How much clearance do I need to leave for inset doors? I always tend to try to make things too perfect. I know if I make doors exactly 18" wide - doors will not close but I want the gap to be as small as possible.
2). I figured I would need 4 hinges for each door. I plan to install a hinge against a center of each rail. Did I make a mistake in the design?
3) Few days ago I came accross an HD clearance of select/premium grade pine and I stacked up on it. I have more than enough for this project. Do you think pine will work for 92" long doors?
I have never seen doors so tall but this is boss's order. BTW - it will all be painted. The built-in is supposed to "blend with the wall".
I will end up with 2 doors 92" long and 18" wide each. The plan I drew calls for 3 plywood panels in each door, 3"-wide styles and rails gradually increasing towards bottom. The top rail will be 3" wide, then 4", 5" and 6" rail at the bottom. Panels will also be increasing in length towards bottom, something like 22", 24" and 27".
Questions:
1). How much clearance do I need to leave for inset doors? I always tend to try to make things too perfect. I know if I make doors exactly 18" wide - doors will not close but I want the gap to be as small as possible.
2). I figured I would need 4 hinges for each door. I plan to install a hinge against a center of each rail. Did I make a mistake in the design?
3) Few days ago I came accross an HD clearance of select/premium grade pine and I stacked up on it. I have more than enough for this project. Do you think pine will work for 92" long doors?
I have never seen doors so tall but this is boss's order. BTW - it will all be painted. The built-in is supposed to "blend with the wall".

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