The makings of my 1st door, and a chance to win a trip to Venice!

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  • Knottscott
    Veteran Member
    • Dec 2004
    • 3815
    • Rochester, NY.
    • 2008 Shop Fox W1677

    #1

    The makings of my 1st door, and a chance to win a trip to Venice!

    For those of you who don't know, Wood Mag and Freud are sponsoring an interior door making contest. First prize is a trip to Venice along with a tour of the Freud plant.

    I decided to move our closet door project up the honey-do-list to enter the contest because the LOML has always wanted to go to Italy, and I thought it'd be an interesting project. Since I've never made one, I thought it'd fun to chronicle the progress. So here's the first installment of the very early goings.

    My door is 24" wide x 80" tall. It'll be made with a red oak cope and stick frame and flat butternut panels with vertical beads. Here's a very rough layout of the basic parts loosely fitted just to get a feel for the dimensions.
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    Here's a glimpse of the 3 rails after routing the cope and tenon in the ends. The top and bottom rails will have arches, which I still need to rout the channel in.
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    The sheer size and weight of the styles requires the use of of featherboards to help keep the piece tight to the fence and table during the routing of the groove for the tenons and panels. It went pretty smoothly once I got going on it.
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    Here's a dry fit of the rails and styles, as well as an attempt to get rough length of the butternut panel pieces.
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    The hardest part so far has been getting a nice straight piece for the 7' x 1-3/8" styles. The routing has gone fairly well so far.....it's a long way from done though! More to come...
    Happiness is sort of like wetting your pants....everyone can see it, but only you can feel the warmth.
  • jhart
    Veteran Member
    • Feb 2004
    • 1715
    • Minneapolis, MN, USA.
    • BT3100

    #2
    Looking very nice so far. Keep posting the pictures. Good luck in the contest.
    Joe
    "All things are difficult before they are easy"

    Comment

    • Knottscott
      Veteran Member
      • Dec 2004
      • 3815
      • Rochester, NY.
      • 2008 Shop Fox W1677

      #3
      More progress...

      Here's the progress so far this weekend...

      Got the panels glued, and cut to shape & size, got the arches cut on the rails, tested the fit, got the panels stained, and am testing some colors for the frame.

      Click image for larger version

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      Last edited by Knottscott; 12-09-2008, 10:44 AM.
      Happiness is sort of like wetting your pants....everyone can see it, but only you can feel the warmth.

      Comment

      • Knottscott
        Veteran Member
        • Dec 2004
        • 3815
        • Rochester, NY.
        • 2008 Shop Fox W1677

        #4
        Sneak preview

        Here's an update on the door progress.....almost done. It's hung but the weather gave out before I can put the finish coats on, so I'm in the middle of doing that. I'm also going to have to paint the inside of the door jambs. It should be finished by this weekend. I'll post the final pics then.
        Attached Files
        Happiness is sort of like wetting your pants....everyone can see it, but only you can feel the warmth.

        Comment

        • ironhat
          Veteran Member
          • Aug 2004
          • 2553
          • Chambersburg, PA (South-central).
          • Ridgid 3650 (can I still play here?)

          #5
          WOW! I can't find anything else to say, I'm stunned! Just beautiful!!
          Blessings,
          Chiz

          Comment

          • cgallery
            Veteran Member
            • Sep 2004
            • 4503
            • Milwaukee, WI
            • BT3K

            #6
            That is a beautiful door. You've won either way, as far as I'm concerned.

            (But still crossing my fingers that you win the trip to Italy).

            Comment

            • Pappy
              The Full Monte
              • Dec 2002
              • 10481
              • San Marcos, TX, USA.
              • BT3000 (x2)

              #7
              Great looking door...
              Don, aka Pappy,

              Wise men talk because they have something to say,
              Fools because they have to say something.
              Plato

              Comment

              • footprintsinconc
                Veteran Member
                • Nov 2006
                • 1759
                • Roseville (Sacramento), CA
                • BT3100

                #8
                just saw your post, that is one beautiful door! i certainly hope that you win the trip to italy.
                _________________________
                omar

                Comment

                • poolhound
                  Veteran Member
                  • Mar 2006
                  • 3196
                  • Phoenix, AZ
                  • BT3100

                  #9
                  Great job and a beautiful finish.
                  Jon

                  Phoenix AZ - It's a dry heat
                  ________________________________

                  We all make mistakes and I should know I've made enough of them
                  techzibits.com

                  Comment

                  • bthere
                    Established Member
                    • Jan 2007
                    • 462
                    • Alpharetta, GA

                    #10
                    I will have to agree with everyone. That is a great door.

                    Comment

                    • tribalwind
                      Senior Member
                      • Feb 2004
                      • 847
                      • long island, ny.

                      #11
                      beautiful door'
                      especially being a first !

                      it looks like the doorknob had to be located on a rail/stile joint eh?

                      best of luck with the trip
                      namaste, matthew http://www.tribalwind.com

                      Comment

                      • Knottscott
                        Veteran Member
                        • Dec 2004
                        • 3815
                        • Rochester, NY.
                        • 2008 Shop Fox W1677

                        #12
                        Originally posted by tribalwind
                        beautiful door'
                        especially being a first !

                        it looks like the doorknob had to be located on a rail/stile joint eh?

                        best of luck with the trip
                        Yeah...first timer oversight for sure!
                        Happiness is sort of like wetting your pants....everyone can see it, but only you can feel the warmth.

                        Comment

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