The existing kitchen bench is a rail/stile frame with solid panels in rabbets. I'd prefer the panels in a groove but I am copying this design. I cut the ply panels before I'd done final cutting/assembly on the frames. The panels fit better than I expected but there are a few small gaps. For a better fit would you normally cut the panels to size after the frames are built? I had to be able to do something while the kiddies were napping. The panel cutting is portable and could be done outsite.
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David
The chief cause of failure in this life is giving up what you want most for what you want at the moment. -
I dry fit the frames, then measure the size needed for the panel -1/8" for expansion. If you are using ply panels then movement shouldn't be a concern so don't subtract the 1/8". Don't forget the depth of the groove when measuring. I also use a small piece of foam insulation in the grooves to keep the panel from rattling. Again, you may not need this with plywood panels.
This method may seem overkill but I want to ensure a good fit and this does it.
Edit: After re-reading your post I think you might want to check that the frame and the panel is actually square. I didn't notice the panels were in rabbits so I guess the small gaps are between the frame and the panel, Right?
BTW, where do you get the small gaps?Last edited by ragswl4; 11-05-2007, 02:09 PM.
RAGS 
Raggy and Me in San Felipe
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Right. The gaps are between the panel and and the frame -1/16" or so. Most of them won't be visible - hidden in the storage area so I adjusted the panels to put the gap at the bottom.
The frames are square. Panels are as square as I could get 'em with a drywall T-square and circular saw.
David
The chief cause of failure in this life is giving up what you want most for what you want at the moment.Comment
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