HW edging to plywood

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  • radhak
    Veteran Member
    • Apr 2006
    • 3061
    • Miramar, FL
    • Right Tilt 3HP Unisaw

    #1

    HW edging to plywood

    I am trying to edge red oak plywood shelves with RO strips and am beginning to doubt whatever I have read about it in the past.

    First of all (and maybe unrelated), this particular batch of RO lumber has given me too much pain : the wood kept curving after each rip cut! eg - I had this 1" thick, 7" wide, 7 feet long piece. I wanted three 2" wide strips out of it. It was not originally straight, so I clamped my 8' All-in-one to it and ripped one edge parallel to the straight edge, and repeat (with the AIO) for the other side. Then I notice that I still did not have a straight edge : there was a curve. So now I drew a straight line end-to-end down the middle, double-check that line is indeed straight and rip the stock, preserving that drawn line. Whaddya know - after the cut, that line is no longer straight !!! Had heard of 'stress' in wood, just did not like seeing it personally .

    Anyway, onto the real problem. My shelves are 22" wide, 14" deep. Cut the final size on the TS for sharp and straight edges. I dry fit the edging, it looks good, apart a couple of places where i could see faint light between the edging and the ply. Two 1"-wide spots. So I get to the router in my attempt to get a nice, glue-able straight edge on both pieces. I set it up to remove a 1/32" stock (have the incra, so can actually be that accurate; could not have done it with prior setup). The routing goes nicely, except that now there's longer length of gap between the hw edging and the ply-shelf ! What did I do wrong? I noted that the TS cuts had been more straight than what I got after the router.

    Was this because my fence on the router does not have an extra 1/32" support on the outfeed? Or did the quirky 'stress' of this RO come back to bite me? How should I get the best 'glue-able' edge?
    It is the mark of an educated mind to be able to entertain a thought without accepting it.
    - Aristotle
  • JR
    The Full Monte
    • Feb 2004
    • 5636
    • Eugene, OR
    • BT3000

    #2
    Originally posted by radhak
    Was this because my fence on the router does not have an extra 1/32" support on the outfeed?
    That's what it sounds like to me. I'd sat you tried to joint it with your router table, but weren't set up for jointing.

    As you implied the outfeed fence needs to be proud of the infeed fence for jointing.

    JR
    JR

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    • ragswl4
      Veteran Member
      • Jan 2007
      • 1559
      • Winchester, Ca
      • C-Man 22114

      #3
      Originally posted by JR
      That's what it sounds like to me. I'd sat you tried to joint it with your router table, but weren't set up for jointing.

      As you implied the outfeed fence needs to be proud of the infeed fence for jointing.

      JR
      You nailed it. If you do this on a router with an even infeed and outfeed fence you will most likely put a bow in the edge or a taper. The outfeed fence needs to be set forward by the same amount that you want to remove from the board. The bit must be set even with the outfeed fence.
      RAGS
      Raggy and Me in San Felipe
      sigpic

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      • cabinetman
        Gone but not Forgotten RIP
        • Jun 2006
        • 15216
        • So. Florida
        • Delta

        #4
        Originally posted by ragswl4
        You nailed it. If you do this on a router with an even infeed and outfeed fence you will most likely put a bow in the edge or a taper. The outfeed fence needs to be set forward by the same amount that you want to remove from the board. The bit must be set even with the outfeed fence.

        I set up a table router just for straightedging 1/32" per pass. A very simple setup. I used a straight faced cutter 1/4" diameter. Installed a one piece fence with a cutout for the bit to protrude 1/32". Then outboard of the bit, I glued on a strip of 1/32" mica. Actually, the amount that the bit protrudes compensates for whatever thickness the contact cement adds for the mica.

        It gives an excellent edge. Of course if you have to take off more than 1/32" you have to make several passes. I used this mostly for seaming edges of mica. On some hardwood passes there may be some slight lines due to moving too fast. But other than that, didn't have to buy any jigs.

        Comment

        • Uncle Cracker
          The Full Monte
          • May 2007
          • 7091
          • Sunshine State
          • BT3000

          #5
          Instead of something permanent, I just clamp a piece of narrow gauge galvanized sheet steel to the outfeed side of my router fence. Works great. When doing something precise, like jointing, any malfunction really sticks out.

          Comment

          • radhak
            Veteran Member
            • Apr 2006
            • 3061
            • Miramar, FL
            • Right Tilt 3HP Unisaw

            #6
            Answers to questions unasked...thanks.

            Mica should be easy to find, i hope. maybe i could have a fence just for such jointing operations.

            while a steel sheet sounds great - where do you get one? also, don't the clamps get in the way? and i guess you'd get it in varying thickness?
            It is the mark of an educated mind to be able to entertain a thought without accepting it.
            - Aristotle

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