How to Flatten Plywood

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  • partialresponse
    Forum Newbie
    • Dec 2003
    • 61
    • Morgan Hill, CA, USA.
    • Ryobi BT 3000

    #1

    How to Flatten Plywood

    I needed a 12"X40" piece of 1/2 cherry plywood to make a cabinet door, but since I was unable to find cherry plywood in that thickness, I ended up gluing three 1/4" pieces together to make the panel (the finished panel is 9/16" thick). Unfortunately, the panel is not flat - it's curved along its longer dimension (the 40" dimension). This curve was probably inherited from the original 1/4" pieces I began with. I glued up these pieces on a flat table with weights distributed over the surface while the glue dried. Is there a better technique for next time? Actually, I glued up quite a number of panels like this, but only this one acquired a bow. Is there any way to fix this? Sounds hopeless.

    Thanks
    Kofi
  • drumpriest
    Veteran Member
    • Feb 2004
    • 3338
    • Pittsburgh, Pa, USA.
    • Powermatic PM 2000

    #2
    This will happen if the lamination is unbalanced. It will also happen sometimes from humidity. put the piece up on sticks for a couple of days, frowny face style, and see if it improves.

    In the future, I might suggest making the panels from baltic birch, and veneering them. You can get a vac press that can handle that size for 55$, and buy a big sheet of paper backed veneer pretty cheap.
    Keith Z. Leonard
    Go Steelers!

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    • partialresponse
      Forum Newbie
      • Dec 2003
      • 61
      • Morgan Hill, CA, USA.
      • Ryobi BT 3000

      #3
      Originally posted by drumpriest
      ...put the piece up on sticks for a couple of days, frowny face style...
      Can you you elaborate on this? I'm sure it's something simple but I'd like to make sure I know what you mean.

      Also, I have no idea what a vacuum press is. Can you please post a link to one online so I can see what you mean?

      Many thanks
      Kofi

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