Enlarging insert area

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  • Tom Sperrazzo
    Handtools only
    • May 2006
    • 3

    Enlarging insert area

    The wrought-iron piece that I want to set into this cut-out on the headboard I'm building isn't exactly rectangular, and I need to carve off some wood at the corners and edges of my cut-out. I've tried to use small planes, but I can't get close enough to the corner areas...and I don't want to risk gouging out too much with a chisel...any ideas on best technique to get the fit right?
    Thanks,
    Tom
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  • JoeyGee
    Veteran Member
    • Nov 2005
    • 1509
    • Sylvania, OH, USA.
    • BT3100-1

    #2
    Router and a Template?

    You could make a template out of 1/4" material (MDF, hardboard, etc.) and use a rounter with a pattern bit.
    Joe

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    • WayneJ
      Senior Member
      • Jan 2004
      • 785
      • Elmwood Park, New Jersey, USA.

      #3
      Depends on how much you want to remove. A roto-zip or dremel, even a disc sander might get you where you want to go.
      Wayne
      Wayne J

      Comment

      • Stan
        Senior Member
        • Mar 2004
        • 966
        • Kalispell, MT, USA.
        • BT3100, Delta 36-717

        #4
        Is grinding down some of the wrought-iron piece an option?
        From the NW corner of Montana.
        http://www.elksigndesigns.com

        Comment

        • cgallery
          Veteran Member
          • Sep 2004
          • 4503
          • Milwaukee, WI
          • BT3K

          #5
          There is a small plane that works right into the corner. I can't remember what they are called, but I have seen them advertised at Lee Valley and other places. Perhaps this is an opportunity to purchase a new tool!

          Comment

          • Kensrock
            Forum Newbie
            • Jun 2006
            • 17

            #6
            Enlarging the inset area

            I'm new here and just browsing. This is late, however, when I need to take out small amounts of wood from corners, inside of holes and circles, I use a rasp, or file. You'ld be surprised at how quickly, and accurately you can remove wood with them.
            Kensrock

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