Originally posted by Tarheel

If the face frame and the carcass are the same size it's easy. You do as you suggested, alternately putting the fence of the bicuit cutter on the outside of the carcass, then the outside of the face frame. That way the slot is equally displaced from the outside on both pieces.
You've got a good idea about using a flush trim bit. Others will have more clever ideas, but I'd suggest clampling the face frame to carcass, trimming off the edge, then cutting the biscuit slots.
The alternative is to make the cuts in the face frame at a location which is the distiance of the carcass-slot offset + faceframe overhang. That's the dicey bit that LarryG was refering to. It's trickier to cut the slots this way, but easier to trim off the overhang when you're done.
Like sex, if there was only one way to do it, it wouldn't be as much fun!
JR

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