how much door can I cut?

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  • 430752
    Senior Member
    • Mar 2004
    • 855
    • Northern NJ, USA.
    • BT3100

    #1

    how much door can I cut?

    Looking to replace a door in my house. its a 30" wide door. the Borg has a door I like, constantly stocked, that is a 15 light door (3 wide by 5 lights tall) (kinda like one half of a french patio door). not pre-hung (called, slab?). Problem is the doors they stock are either 24, 28, 32 or 36 wide. no 30 (I thought this was a common size?). anyway, I can order a 30 inch door, but the style is a bit different and the cost is twice as much (from $114 to $224).

    so, how much can I cut off a 32" door? its a solid pine door, in the sense that solid means the frame, obvoiusly the glass lights in the middle make it not truly solid. the door is maybe 1 and 1/2" thick and the side pine members are about 6 or 7" inches wide each, with the top/bottom members about 12 inches. the door itself says it can be trimmed up to 1/2" either side, but why the limit? Heigth is no problem, fits standard.

    I mean if its solid pine why not cut 1" off each side to make a 30" door? I realize there is a limit to how much can be cut off and maintain strength, but 1" off a 6 or 7" member doesn't seem excessive. perhaps the mfr. is being too cautious? perhaps it will visually look weird (dimensions off)?

    I think I can do it, but am I in for trouble?

    thanks for any help.

    curt j.
    A Man is incomplete until he gets married ... then he's FINISHED!!!
  • Tom Miller
    Veteran Member
    • Mar 2003
    • 2507
    • Twin Cities, MN
    • BT3000 - Cuttin' it old school

    #2
    Even though it's called "solid" pine, I would bet that it's a veneer over pine glue-ups (both edge joints to get width, and end-grain finger joints to get length). The last 3/4" or so of width would be a solid piece running top to bottom, hence you can cut into that up to 1/2".

    That's my guess.

    Regards,
    Tom

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    • 430752
      Senior Member
      • Mar 2004
      • 855
      • Northern NJ, USA.
      • BT3100

      #3
      hadn't thought about that, thanks.

      curt j.
      A Man is incomplete until he gets married ... then he's FINISHED!!!

      Comment

      • scmhogg
        Veteran Member
        • Jan 2003
        • 1839
        • Simi Valley, CA, USA.
        • BT3000

        #4
        Curt,

        If this is the kind of door you have in mind, I would be concerned that there would not be enough room left for the door hardware. For most hardware, the center of the hole you drill for the door knob is 2 1/2" from the edge.

        Steve
        I would never die for my beliefs because I might be wrong. Bertrand Russell

        Comment

        • monte
          ***** Windbag
          • Dec 2002
          • 5242
          • Paw Paw, MI, USA.
          • GI 50-185M

          #5
          When narrowing a door you should remove equal amounts to each side to keep the panes centered.
          Monte (another darksider)
          Reporting Live from somewhere near Kalamazoo

          http://community.webshots.com/user/monte49002

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