Rewiring My Generator

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  • crokett
    The Full Monte
    • Jan 2003
    • 10627
    • Mebane, NC, USA.
    • Ryobi BT3000

    #1

    Rewiring My Generator

    The generator my inlaws gave us some years back had the neutral bonded to ground. If I wanted to hook up my transfer switch this a no-no since the house already has a ground/neutral bond. I had to break the bond and wire in a locking outlet for the transfer switch box. This project has been in the works for a while, I've had the transfer switch 2yrs now. .

    A while ago I called the manufacturer to get the wiring schematic and was told I needed to be an electrician. So I called back and said I was. They asked for a license number and I made one up. As it turned out I didn't really need the schematic. Anyhoo, some pics:

    Cover cracked, err opened, still bonded. The short green wire on the far right is the neutral/ground bond.


    After the unbonding. I'd prefer to use crimps for the connections but didn't have any big enough to take 3 #10 wires. I also made sure to hook the new outlet in load side of the circuit protection. The blue tape just marked what hots I needed to wire up.


    The new outlet. I could have just added a cord end but wanted something a little more permanent and a bit more weatherproof. I guess I did ok, everything ohmed out as having continuity from the new outlet to the existing ones. I will fire it up and test voltage once I get a new meter. The old one quit registering voltages. I opened it and a lead is busted. Tried soldering, but that was a no-go.
    Last edited by crokett; 09-07-2008, 01:21 PM.
    David

    The chief cause of failure in this life is giving up what you want most for what you want at the moment.
  • cabinetman
    Gone but not Forgotten RIP
    • Jun 2006
    • 15216
    • So. Florida
    • Delta

    #2
    If we don't hear from you in a while...should we call someone to sweep up the ashes?
    .

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    • sparkeyjames
      Veteran Member
      • Jan 2007
      • 1087
      • Redford MI.
      • Craftsman 21829

      #3
      I would be very careful. My brother in law shorted out just about all the electronics
      in his house because a wire became loose inside his rewired generator.

      Jim

      Comment

      • shoottx
        Veteran Member
        • May 2008
        • 1240
        • Plano, Texas
        • BT3000

        #4
        I can see from the above comments you have received a vote of confidence from this site. So let me add mine anyhoo.

        One of my projects this fall is to undo a transfer switch my father in law installed in his house 25 years ago. It was an Air Forces surplus switch when he installed it. Not so very complicated, other than rewiring the main panel.
        Often in error - Never in doubt

        Mike

        Comment

        • crokett
          The Full Monte
          • Jan 2003
          • 10627
          • Mebane, NC, USA.
          • Ryobi BT3000

          #5
          Originally posted by shoottx
          I can see from the above comments you have received a vote of confidence from this site. So let me add mine anyhoo.
          Yeah. I noticed that too. . If I had a fancier switch that could switch the neutral I could have avoided all this. I looked at doing that first but on the advice of others decided not to.

          Disconnecting the transfer switch is not too complicated, at least for a manual one. You should have a wire running from your panel (the line) to one side of the switch. Then the load (outlets lights, etc) s connected to the other side. Disconnect the line side of the switch from the breaker. Then disconnect the load from the switch and connect it directly to the breaker in the panel.
          Last edited by crokett; 09-08-2008, 08:19 AM.
          David

          The chief cause of failure in this life is giving up what you want most for what you want at the moment.

          Comment

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