Stepstools with freehand-routed lettering for LOML

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  • billyworley
    Forum Newbie
    • Mar 2005
    • 9
    • Chattanooga, TN, USA.

    #1

    Stepstools with freehand-routed lettering for LOML


    This was my first woodworking project, made 1 year ago for my wife's birthday. I used my father-in-law's BT3100, a drill press at work, and my small Craftsman router to make these matching step stools for the kitchen.

    The wood is edge-glued Aspen panels from Lowe's. If I was doing it again, that probably wouldn't be my first choice.

    The roundover work on the top matches our kitchen table (as does the stain color).

    The legs are angled 10 degrees in both dimensions, which makes it quite stable to stand on. It would be very hard to tip it over.

    My favorite part is the lettering. I used MS Word to print out the letters on legal paper (Georgia font), then used carbon paper to transfer letters to the wood (which was very smooth and white, easy to see the carbon papered letters). Then, I used a 1/16" straight router bit I picked up at Ace to route out all the lettering. The actual routing probably took me an hour or hour and a half.

    I did all the staining and poly'ing before assembly, but all the surfaces that were to be glued were covered with either wood scraps (helped to handle the pieces while poly'ing) or masking tape.

    The top is held on with glue plus four hidden wood screws through the cross members (don't know if that's the proper name). Of course, the legs are glued and screwed to the cross members.

    I've been wanting to share this here since I found the forum a couple of months ago, but just now got around to finding and reducing the pictures.

    Thanks for looking,
    -Billy











    A wise man will guard his mind as if it were his daughter's. (-Mike Pearl, No Greater Joy Ministries)
  • Laos
    Forum Newbie
    • Sep 2003
    • 46
    • Orlando, FL, USA.

    #2
    Looks great! I bet your wife was very happy to get it. My favorite part is the lettering as well. I have often thought about printing letters from my printer and routing out the letters. I was always worried that it would not look good that way. Boy did you prove me wrong. I'll have to try it later. Thanks for posting this.

    Comment

    • bmyers
      Veteran Member
      • Jun 2003
      • 1371
      • Fishkill, NY
      • bt 3100

      #3
      Wow! Freehand? Nice job Bill, they look great and I'm sure they are going to be used quite a bit.

      I've got a few of those "geeze if I knew it was going to come out this nice I'd have used better wood" projects myself. Don't worry about it though. You've created something from nothing.

      Bill
      "Why are there Braille codes on drive-up ATM machines?"

      Comment

      • WoodPirate
        Established Member
        • Jan 2005
        • 312
        • Jacksonville, FL, USA.

        #4

        Sweet !!! Great job, Billy. That's the same design I was looking at to make a stool for my wife.

        Tip on the lettering and patterns... Print what you want either from a laser printer or copier. The text will need to be printed in reverse (mirror). Put the paper, print side down, on your wood and hit it with a regular household iron. The toner melts onto the wood and leaves you with a perfect pattern.

        <'(((><
        --==<< Steve >>==--

        Praise the Lord and pass the ammunition.

        Comment

        • GPA61
          Senior Member
          • Sep 2004
          • 710
          • Rancho Cucamonga, CA
          • BT 3100 & JET JWTS

          #5
          Beautiful work Billy!
          Claudio

          Comment

          • mater
            Veteran Member
            • Jan 2004
            • 4197
            • SC, USA.

            #6
            Very good looking work. Great job.
            Ken aka "mater"

            " People may doubt what you say but they will never doubt what you do "

            Ken's Den

            Comment

            • Pappy
              The Full Monte
              • Dec 2002
              • 10490
              • San Marcos, TX, USA.
              • BT3000 (x2)

              #7
              Nice work, Billy. Another way to make templates or patterns is to print them out and use elmers spray adhesive to stick them to the wood.
              Don, aka Pappy,

              Wise men talk because they have something to say,
              Fools because they have to say something.
              Plato

              Comment

              • monte
                ***** Windbag
                • Dec 2002
                • 5242
                • Paw Paw, MI, USA.
                • GI 50-185M

                #8
                Very nice Billy!
                Monte (another darksider)
                Reporting Live from somewhere near Kalamazoo

                http://community.webshots.com/user/monte49002

                Comment

                • billyworley
                  Forum Newbie
                  • Mar 2005
                  • 9
                  • Chattanooga, TN, USA.

                  #9
                  quote:Originally posted by WoodPirate


                  Sweet !!! Great job, Billy. That's the same design I was looking at to make a stool for my wife.

                  Tip on the lettering and patterns... Print what you want either from a laser printer or copier. The text will need to be printed in reverse (mirror). Put the paper, print side down, on your wood and hit it with a regular household iron. The toner melts onto the wood and leaves you with a perfect pattern.

                  <'(((><
                  Thanks, WoodPirate. I'll give the iron a try next time. That would be much quicker than carbon paper. It probably took me longer to trace the letters than it did to actually route them out.

                  I tried sticking the paper directly to the wood and routing through the paper, but I didn't get very good results that way. IIRC, the paper got all fuzzy and I couldn't tell if my lines were straight. Although, it would probably have worked better if I'd used spray adhesive, like Pappy suggested. I suppose this method would have an advantage on red oak, since neither the carbon paper nor the iron transfer would probably work well over the dark, coarse surface.

                  -Billy
                  A wise man will guard his mind as if it were his daughter's. (-Mike Pearl, No Greater Joy Ministries)

                  Comment

                  • tfischer
                    Veteran Member
                    • Jul 2003
                    • 2349
                    • Plymouth (Minneapolis), MN, USA.
                    • BT3100

                    #10
                    Pardon me as I get sick! You freehanded that? You would not want to see my freehand routing skills!

                    Good Job!

                    -Tim

                    Comment

                    • Deadhead
                      Established Member
                      • Jan 2004
                      • 490
                      • Maidens, Virginia, USA.
                      • BT3100

                      #11
                      quote:I did all the staining and poly'ing before assembly, but all the surfaces that were to be glued were covered with either wood scraps (helped to handle the pieces while poly'ing) or masking tape.
                      Great idea! I'll have to try that next time I'm staining around a dado.

                      Very nice work with the lettering too!
                      "Success is gettin' what you want; Happiness is wantin' what you get." - Brother Dave Gardner (1926-1983)

                      Comment

                      • drumpriest
                        Veteran Member
                        • Feb 2004
                        • 3338
                        • Pittsburgh, Pa, USA.
                        • Powermatic PM 2000

                        #12
                        Very nice. I made one very close in design (without the kickin lettering) when I was a kid, class project. It didn't turn out anywhere NEAR as nice, obviously, but it's still in use some 20+ years later. Very sturdy design.

                        You should definately be proud of the routing, that's amazing.

                        Keith Z. Leonard
                        Go Steelers!

                        Comment

                        • Tundra_Man
                          Veteran Member
                          • Jan 2003
                          • 1589
                          • Sioux Falls, SD, USA.
                          • Ryobi BT3100

                          #13
                          Nice job!
                          Terry

                          Life's too short to play an ordinary guitar: Tundra Man Custom Guitars

                          Comment

                          • GaryA
                            Established Member
                            • Dec 2004
                            • 365
                            • Tampa, FL, USA.

                            #14
                            Wow...lettering looks incredible. Nice job!!
                            Gary

                            Comment

                            • lrogers
                              Veteran Member
                              • Dec 2002
                              • 3853
                              • Mobile, AL. USA.
                              • BT3000

                              #15
                              Great job. The lettering is awesome.
                              Larry R. Rogers
                              The Samurai Wood Butcher
                              http://splash54.multiply.com
                              http://community.webshots.com/user/splash54

                              Comment

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