Outdoor Dovetail Chest

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  • sacherjj
    Senior Member
    • Dec 2005
    • 813
    • Indianapolis, IN, USA.
    • BT3100-1

    #1

    Outdoor Dovetail Chest

    After finishing my shed, I had plenty of cedar trim left over. My girlfriend is a Mary Kay consultant and needed a box to put on the front porch, to leave product for people to pick up when she wasn't at home. While I knew I could whip something up that would work, I wanted to try to really make it last. This is my most ambitious furniture project to date, although a little easier than building a large shed by yourself.

    This is my first project with the Porter Cable Dovetail jig (love it). I had about a 3 month pause in building while I was trying to figure out how to do a sliding dovetail for the lid to allow for wood movement of the panel. I finally just glued the front and sides to the top with biscuits. If the wood panel expands and contracts enough to crack, I'll just have to build a new top. Getting it done was more important than getting it done perfectly. It was supposed to be done for last Christmas. I guess it is good enough when Amy said that it looks too good to keep outside. Coated with many coats of brushed on Minwax Gloss Polycrylic. Final coat was Satin Polycrylic to tone down the shine.

    I also added clear rubber stick on feet to protect the bottom from the concrete. The inside boards are tongue and grove to allow for expansion. The last thing I will be doing is "nailing" them in placed, spaced out, with 23 gauge wire brads.
    Attached Files
    Joe Sacher
  • Jeffrey Schronce
    Veteran Member
    • Nov 2005
    • 3822
    • York, PA, USA.
    • 22124

    #2
    Really nice work there! Just excellent. Great design and execution.

    Comment

    • final_t
      Veteran Member
      • Nov 2003
      • 1626
      • .

      #3
      WHOA! Color me impressed!

      Comment

      • John Hunter
        Veteran Member
        • Dec 2004
        • 2034
        • Lake Station, IN, USA.
        • BT3000 & BT3100

        #4
        Very nice.
        John Hunter

        Comment

        • jgrobler
          Established Member
          • Dec 2005
          • 259
          • Salinas, CA, USA.
          • TS3650

          #5
          Originally posted by final_t
          WHOA! Color me impressed!
          Exactly the words I was thinking when I saw the photos. Very nice.

          Comment

          • RodKirby
            Veteran Member
            • Dec 2002
            • 3136
            • Melbourne, Victoria, Australia.
            • Mao Shan TSC-10RAS

            #6
            Beautiful work - looks great!

            (I don't do dovetails - too impatient!)
            Downunder ... 1" = 25.4mm

            Comment

            • Ken Massingale
              Veteran Member
              • Dec 2002
              • 3862
              • Liberty, SC, USA.
              • Ridgid TS3650

              #7
              Excellent Joe. I likes it!

              Comment

              • lrogers
                Veteran Member
                • Dec 2002
                • 3853
                • Mobile, AL. USA.
                • BT3000

                #8
                Very nice! YOu had a great idea and your execution was wonderful.
                Larry R. Rogers
                The Samurai Wood Butcher
                http://splash54.multiply.com
                http://community.webshots.com/user/splash54

                Comment

                • mater
                  Veteran Member
                  • Jan 2004
                  • 4197
                  • SC, USA.

                  #9
                  Excellent work. It looks good.
                  Ken aka "mater"

                  " People may doubt what you say but they will never doubt what you do "

                  Ken's Den

                  Comment

                  • jhart
                    Veteran Member
                    • Feb 2004
                    • 1715
                    • Minneapolis, MN, USA.
                    • BT3100

                    #10
                    Can see why you wife loves it. Very, very nice job.
                    Joe
                    "All things are difficult before they are easy"

                    Comment

                    • softop41
                      Established Member
                      • Jul 2004
                      • 470
                      • Plainfield, IL, USA.
                      • BT3100-1

                      #11
                      Joe,
                      Great use of existing materials; good for outdoor use and beautifully made. Looks really nice; her customers should be impressed.
                      Jerry
                      Jerry
                      Making High Quality Sawdust in Northeast Plainfield

                      Comment

                      • sacherjj
                        Senior Member
                        • Dec 2005
                        • 813
                        • Indianapolis, IN, USA.
                        • BT3100-1

                        #12
                        Thanks all. This is probably the nicest looking thing I will make for a while. The rest of the year will most likely be shop furniture (sorely needed.)

                        Now for a few lessons learned:

                        - Do not join panels with biscuits to help in alignment. Murphy will always make you change your design and as you shorten the boards, you will cut right through a biscuit in the right spot to not be able to hide with a through dovetail. However, you do learn how to cut them out and plug them to make it look like you didn't screw up.

                        - Make sure you check the condition of your osc. belt sander when working with soft woods. If it has a little lump, you get a cool up and down V pattern that is a real pain to sand off.

                        - If making a gift for Christmas and your shop isn't really setup yet. Make sure to give yourself at least 8 months lead time, to account for broken fridges, water heaters, cars, and life in general.
                        Joe Sacher

                        Comment

                        • bthere
                          Established Member
                          • Jan 2007
                          • 462
                          • Alpharetta, GA

                          #13
                          I just wanted to chime in and say that I love the dovetail look. Nice job.

                          Comment

                          • TheRic
                            Veteran Member
                            • Jun 2004
                            • 1912
                            • West Central Ohio
                            • bt3100

                            #14
                            Looks great Joe!! To bad I can't show it to my wife, or she will add it to the list. Got too many things on it as is!!
                            Ric

                            Plan for the worst, hope for the best!

                            Comment

                            • crokett
                              The Full Monte
                              • Jan 2003
                              • 10627
                              • Mebane, NC, USA.
                              • Ryobi BT3000

                              #15
                              That is very nice indeed. Has she started using it yet?
                              David

                              The chief cause of failure in this life is giving up what you want most for what you want at the moment.

                              Comment

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