Cherry music box

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  • linear
    Senior Member
    • May 2004
    • 612
    • DeSoto, KS, USA.
    • Ryobi BT3100

    Cherry music box

    This is actually my first project using hardwood. I wanted to make something for my wife for our 10th wedding anniversary. We typically don't exchange gifts, but I like the idea of something unique that's handcrafted. so I decided to build a musicbox that's also a jewelry box for this occasion.

    The specs:
    12-1/4" x 7-1/2" x 4-1/2", very close to golden mean proportions.
    made of 3/4 cherry, with a 1/4" cherry ply bottom
    mitered corners
    floating top and bottom panels
    50-note Reuge music box movement (made in Switzerland)
    Brusso butt hinges and lid stop
    3 jewelry trays with black leather lining
    Birchwood CaseyTru-Oil finish

    Let me pause and give a HUGE shout out to Tundra Man for his writeup on his guitar pages about using Tru-Oil. And also for taking the time to document his project in so much detail--it helped me enormously as I tackled this project, so Thanks, Terry.

    And the pics: I've linked these resized ones to full-res versions, so click for the larger shot. A lot of detail gets lost in the resizing.

    Front shot with the lid closed

    I parted the lid off on the BT3100 after glueing up the box.

    Three-quarter view of rear showing hinges and grain-matched corners

    Those Brusso hinges were expensive, but great to work with. The center line of the hinge pin hits the back edge of my box precisely, so these are almost buried in the box.

    Detail shot on the lid profile

    The top panel sits slightly proud of the top edge of the sides. It's rabbeted to float in the dado and create a shadow line (my "air inlay"). I used a product called "space balls" to keep the floating panels centered, which keeps that line width consistent all around. Space balls are essentially 1/4" rubber balls that compress and allow expansion while limiting the travel of the floating panel.
    Last edited by linear; 03-27-2006, 10:43 AM.
    --Rob

    sigpic
  • linear
    Senior Member
    • May 2004
    • 612
    • DeSoto, KS, USA.
    • Ryobi BT3100

    #2
    continued

    Detail shot showing finish

    Tru-Oil is an excellent product to work with, I have to give them a quick commercial here. This stuff goes on with a rag and hardens up in about 2 hours, so you can proceed very quickly to a glossy finish like this by getting 7 or 8 coats on. If you stop after 2 or 3, you get a very satisfying satin look. The outer surfaces were sanded progressively through finer grits of sandpaper up to 1500. This piece of cherry had such tight grain I didn't fill it or use sealer at all.

    Open shot showing movement and trays

    The trays are just nested inside the open part of the box. I made the sides and dividers from 1/4" cherry and the bottoms are 1/4" cherry ply rabbeted to fit, with the cherry face down. The black leather lining was a scrap from a leather goods store locally. I glued it in place with Super 77. A very slight roundover on the tray sides echoes the top of the box.

    Mounting the movement was sort of a challenge--the brass pin at left actuates the movement when the box lid opens. I made the pin from 1/8 brass rod, rounding one end and drilling the other to accept the wirestopper that came with the music box movement. the rod sits in a 9/64" hole that intersects a 1/2" blind hole in the side. So the brass pin is captured, but travels with no resistance. The winding key has a short shaft, so I was limited to using 1/4" for the bottom, and I chose to use ply.

    The box plays Tchaikovsky's "Waltz of the Flowers" from The Nutcracker. You can check out a marginal quality quicktime movie (apologies in advance for the crummy sound):
    3.6 MB QuckTime movie

    Thanks for looking.
    Last edited by linear; 03-27-2006, 10:44 AM. Reason: typo
    --Rob

    sigpic

    Comment

    • DonHo
      Veteran Member
      • Mar 2004
      • 1098
      • Shawnee, OK, USA.
      • Craftsman 21829

      #3
      Very nice work and I love the finish. Cherry is my favorite wood to look at and to work with.

      DonHo
      Don

      Comment

      • Turaj
        Veteran Member
        • Dec 2002
        • 1019
        • Toronto, Ontario, Canada.
        • BT3000 (1998)

        #4
        Very nice work Rob! Great job with all the details!
        Turaj (in Toronto)
        "When I read about the evils of drinking, I gave up reading!" Henny Youngman

        Comment

        • Tundra_Man
          Veteran Member
          • Jan 2003
          • 1589
          • Sioux Falls, SD, USA.
          • Ryobi BT3100

          #5
          Nice! Clean and simple design.
          Terry

          Life's too short to play an ordinary guitar: Tundra Man Custom Guitars

          Comment

          • mater
            Veteran Member
            • Jan 2004
            • 4197
            • SC, USA.

            #6
            It looks very nice. Good looking work.
            Ken aka "mater"

            " People may doubt what you say but they will never doubt what you do "

            Ken's Den

            Comment

            • John Hunter
              Veteran Member
              • Dec 2004
              • 2034
              • Lake Station, IN, USA.
              • BT3000 & BT3100

              #7
              Very nice.
              John Hunter

              Comment

              • Whaler
                Veteran Member
                • Dec 2002
                • 3281
                • Sequim, WA, USA.
                • DW746

                #8
                Beautiful work.
                Dick

                http://www.picasaweb.google.com/rgpete2/

                Comment

                • jhart
                  Veteran Member
                  • Feb 2004
                  • 1715
                  • Minneapolis, MN, USA.
                  • BT3100

                  #9
                  Very nice. Someone will be a happier person using it.
                  Joe
                  "All things are difficult before they are easy"

                  Comment

                  • Pappy
                    The Full Monte
                    • Dec 2002
                    • 10453
                    • San Marcos, TX, USA.
                    • BT3000 (x2)

                    #10
                    Nice, Rob! I like the continuous gran abound the box.
                    Don, aka Pappy,

                    Wise men talk because they have something to say,
                    Fools because they have to say something.
                    Plato

                    Comment

                    • uglystick
                      Established Member
                      • Jan 2006
                      • 119
                      • Garland, TX, USA
                      • Ridgid R4511 Granite top

                      #11
                      That's a wonderful music box. Your attention to detail is obvious - you should be proud and I know your wife loves it.
                      -Kendall

                      Comment

                      • Adele
                        Established Member
                        • Nov 2003
                        • 391
                        • Midway, KY, USA.

                        #12
                        Very nice. I am sure that your wife will be overjoyed with the thought and love that was put into making it. Personal gifts like that are the best.

                        Adele

                        Comment

                        • 9johnny5
                          Established Member
                          • Mar 2005
                          • 179
                          • Orange Park, FL
                          • BT3100

                          #13
                          Very nice work! Plus, the movie of the music was a nice touch....sounds good, I'm sure your wife will love it!

                          Good Job!

                          johnny
                          not exactly Norm...al

                          Comment

                          • AlanJ
                            Established Member
                            • Feb 2006
                            • 150
                            • Rochester, MN
                            • BT3100

                            #14
                            Beautiful work Rob

                            I have a music box on my list of projects.. I hope I can do half as good a job as yours.
                            Alan

                            Comment

                            • boblon
                              Senior Member
                              • Aug 2003
                              • 727
                              • Florida, USA.

                              #15
                              That looks great. Fit and finish is excellent all the way around. I like making boxes, (although I've only made a few at this point) and that one is fantastic.

                              Very very nice. Well done.

                              BobL.
                              "Good judgement comes from experience. Experience comes from poor judgement."

                              Comment

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