Modular Rip/Router Fence

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  • drkg
    Forum Newbie
    • Nov 2006
    • 14
    • Rockingham County, NC

    #1

    Modular Rip/Router Fence

    I finished my accessory fence for my Craftsman BT saw:
    I know it may look like overkill to some of you guys, but I built it around the way I've worked with the stock fence, and what I wished I could do easier and more safely.

    First: I know this may bring the wrath of the BT-Faithful mob, but I hated the built in T-tracks used on the BT saws! Even though all four sides of the fence had T tracks, they weren't compatible with any commonly available hardware- even the narrow ones were too narrow for 1/4-20 hardware! - stupid design.

    Second: I used the router split fences all the time and, depending on how I had them set, the brackets would often hang over the left side of the fence making it inconvenient to use a push stick while ripping on the saw

    I righted the wrong with some Incra T Track on the right side and T TrackPLus on the top.


    The new router split fences are mounted to the T track on the right side. They're locked in place with quick release handles and no longer require being trued with a straightedge for every setup.


    I made up a set of 1/64" and 1/16" aluminum shims for the outfeed fence to step it out precisely for joining/trimming cuts.


    The fence faces are held on to the fence spacers with 1/4-20 bolts and Tee nuts so they can easily be repositioned or replaced. I made up multiple sets of fences, and left the extra long and flipable so that I could use each set for multiple zero-clearance cuts before having to trim or discard them.


    Even though the new fence cover is a pretty tight slip fit, I locked it in place using the original T-slots on the right side and some counter-sunk 5/16 bolts.


    On the left side there are three 1/4-20 Tee nuts for mounting accessies in the future such as a high fence or long stop blocks.
  • leehljp
    The Full Monte
    • Dec 2002
    • 8804
    • Tunica, MS
    • BT3000/3100

    #2
    Shades of Niki in those picts. Looks great and certainly is not overkill! Enjoy it and let us know how well it performs on different projects.
    Hank Lee

    Experience is what you get when you don't get what you wanted!

    Comment

    • jhart
      Veteran Member
      • Feb 2004
      • 1715
      • Minneapolis, MN, USA.
      • BT3100

      #3
      That's quite a fence. Enjoy it. Looks like it should work well for you.
      Joe
      "All things are difficult before they are easy"

      Comment

      • John Hunter
        Veteran Member
        • Dec 2004
        • 2034
        • Lake Station, IN, USA.
        • BT3000 & BT3100

        #4
        Very nice.
        John Hunter

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