When things happen they happen fast!

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  • kwgeorge
    Veteran Member
    • Jan 2004
    • 1419
    • Alvin, TX, USA.

    #1

    When things happen they happen fast!

    It is amazing how things can go wrong so fast. I have always said that you should never do woodworking/woodturning while tired or in a hurry but last night I broke both those rules. See I was trying to get just one more thing done for the night so I could start on the next section the next day. Everything was going along just fine then in a blink of an eye a loud bang was heard and wood was flying through the shop! Fortunately a quick inventory showed all my fingers still attached and no blood or pain so I figured I was ok. Just a Miter gauge about 40 degrees out and a chewed up board.

    The next thing for me to do was to analyze what had happened and see where things went so wrong. See I was trimming the end off of a beech board getting ready to turn it around and cut to final length.

    What I did not pay attention too was the cup in the board. The board is over thickness at 7/8” so I was planning on running the boards through the Performax after cutting to length.



    There was another thing I did not notice, the length of the board as I was trimming was exactly 12-1/2” and if you look you will see this is the exact distance from the left of the blade to the left edge of the clamping section of my TS3650 Table Saw. (What were the chances of that!)



    So what I think happened is cupped edge of the board was riding down in the clamping slot. When I reached the end of the slot the board edge got stuck. The cut had already happed so the edge of the board got caught on the saw blade as it was rotating up.



    The sawblade lifted the board up and pulled it into the spinning blade and as you can see the blade made quick work of the wood. The wood then got bound between the Miter Gauge and the blade. The Miter gauge had enough force applied to it that it turned away from the blade thus freeing the piece of wood that then flew across the shop.



    Now I am not real sure if I could have even avoided this other than having surfaced the wood and removed the cup prior to sawing but the reasons I bring this up in such details is 1) It scared the Dickens out of me! And 2) People on this Forum also use this saw and should be conscious of that clamping area and the length of material they are feeding through. So I guess all in all I learned something new that I need to be aware of while working out in the shop and it is a good reminder to me to follow my own advice.

    Ken
  • Russianwolf
    Veteran Member
    • Jan 2004
    • 3152
    • Martinsburg, WV, USA.
    • One of them there Toy saws

    #2
    Could have easily been prevented by returning from the dark side (no clamp hole).
    Mike
    Lakota's Dad

    If at first you don't succeed, deny you were trying in the first place.

    Comment

    • GeekMom
      Senior Member
      • Dec 2004
      • 752
      • Bonney Lake, WA.
      • Shopsmith Mark V

      #3
      Glad you weren't hurt, Ken. Could you make up a cover plate for the clamping hole to prevent boards from catching again? Kinda like a zctp.
      Karen
      <><

      Comment

      • Pappy
        The Full Monte
        • Dec 2002
        • 10490
        • San Marcos, TX, USA.
        • BT3000 (x2)

        #4
        Originally posted by GeekMom
        Glad you weren't hurt, Ken. Could you make up a cover plate for the clamping hole to prevent boards from catching again? Kinda like a zctp.
        That was my thought, but I'm not familiar with the saw or the function of the clamping slot.
        Don, aka Pappy,

        Wise men talk because they have something to say,
        Fools because they have to say something.
        Plato

        Comment

        • Tequila
          Senior Member
          • Aug 2004
          • 684
          • King of Prussia, PA, USA.

          #5
          Thanks for taking the time to share (and photograph) the analysis. Hopefully you've prevented someone else from having the same problem.
          -Joe

          Comment

          • gerti
            Veteran Member
            • Dec 2003
            • 2233
            • Minnetonka, MN, USA.
            • BT3100 "Frankensaw"

            #6
            I probably would not have caught that even when alert and not rushed. Thanks for sharing!

            Comment

            • Ken Massingale
              Veteran Member
              • Dec 2002
              • 3862
              • Liberty, SC, USA.
              • Ridgid TS3650

              #7
              Thanks for pointing that out, Ken. I've 'almost' had that experience on my 3650. Now, I usually throw the Miter Express on when crosscutting.
              Glad it was only the wood that got bit.
              ken

              Comment

              • leehljp
                The Full Monte
                • Dec 2002
                • 8800
                • Tunica, MS
                • BT3000/3100

                #8
                Nice looking customized dado! Seriously though, glad you didn't get caught in that.

                I find that even small cups cause unusual catches too.
                Hank Lee

                Experience is what you get when you don't get what you wanted!

                Comment

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