Wide extension rails are the solution to needing wider rips for sheet goods and such.
Having wide extension rails is a mixed blessing.
On the one hand you don't have to shift rails to make wide rips of sheet goods and realign everything when you are done. And your scale remains correct.
But then you are taking up a lot more room in your shop with the wide rails permanently installed.
Some people have resorted to various compromises.
One is to simply not have the full width rail extensions (42 inches?) but cut them down so the extension is 18-21 inches usually. This can easily be done with a wood miter saw or even the BT3000 as woodworking saws and blades can easily and safely and cleanly cut aluminum extrusions. And you have a set of half rails left over you can sell to someone else.
Another solution is to have the half rails hinged or otherwise rapidly removable and connectable. Unsupported 18" extension is feasible but 42" full extension is not!
Having wide extension rails is a mixed blessing.
On the one hand you don't have to shift rails to make wide rips of sheet goods and realign everything when you are done. And your scale remains correct.
But then you are taking up a lot more room in your shop with the wide rails permanently installed.
Some people have resorted to various compromises.
One is to simply not have the full width rail extensions (42 inches?) but cut them down so the extension is 18-21 inches usually. This can easily be done with a wood miter saw or even the BT3000 as woodworking saws and blades can easily and safely and cleanly cut aluminum extrusions. And you have a set of half rails left over you can sell to someone else.
Another solution is to have the half rails hinged or otherwise rapidly removable and connectable. Unsupported 18" extension is feasible but 42" full extension is not!
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