How to add extension rails to your BT3X00

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  • Lead Shot/Epoxy Infill For Tool Parts
    by Jim Frye
    I've been using lead shot and epoxy for over two decades to add strength and mass to hollow plastic and die cast metal parts of tools. I use #9 lead shot (steel shot could be substituted) to add mass to lightly molded parts. The epoxy doesn't need to be high strength as it's being used to encapsulate the shot in the cavity, so pourable resin works fine. The epoxy binds and seals the shot into the cavity(s) of the part. The fineness of the shot allows it to fit into odd or irregular shaped cavities...
    04-27-2025, 08:03 PM
  • Pin Locked Joinery
    by Jim Frye
    This method is intended to replace nails, screws, and other metal fasteners in almost any type of wood joinery. The material is inexpensive and readily available in any grocery store. Simple hand tools are all that is needed to lock a wood joint and keep it from separating from use or age. The pins are bamboo kabob skewers and they typically run 1/8" to 5/32" in diameter making them a perfect size for wood joinery. Bamboo has straight, tough grain that is very resistant to shear forces....
    04-18-2025, 12:57 PM
  • 14x36 Benchtop Lathe Build
    by Jim Frye

    This lathe was assembled using parts from a Ryobi ML618 mini lathe. I purchased it as a factory refurbished tool at a truckload sale in a mall parking lot for $215 in 2000, but it did come with a factory warranty. It had some serious design limitations that I thought could use improving on. It started out as a 6" swing, 18" between centers machine and ended up a 14" swing, 36" between centers lathe. I have spent less than $300 assembling this lathe. This is most likely...
    04-10-2025, 02:53 PM
  • How to set router bit and blade cut height accurately
    by LCHIEN
    How to set Bit and or blade height using various methods.
    By Loring Chien
    Oct 20, 2024

    Someone remarked how they had a hard time setting bit heights. Here is a brief tutorial on several ways and the best way I have found.

    The classic way is to use a ruler and measure the tip of the cutting bit, as shown below:

    This is some problems, hard to see, parallax, resolution. And that the tip of the bit is not flat but pointed. The cut will be to the depth...
    10-20-2024, 10:50 PM
  • BT3x00 Fence Micro Adjuster setup.
    by dbhost
    This article is for the aftermarket BT-Set Micro and BT-Set Max fence Micro Adjusters.

    To install...
    Remove end cap from front rail on right side. Slide adjuster into the track insuring the locking screw is backed out enough to allow free movement. you will want to take this opportunity to vacuum out your front track.


    Slide the adjuster over to where the fence will be, hook the right side of the fence head to the hook on the left side of the adjuster. Set the...
    07-15-2024, 01:34 PM
  • How to drill perfectly placed hole into outside corner
    by LCHIEN
    Trying to drill into a outside 90 degree corner, 45° to each side, is tough, the drill bit keeps wanting to walk off.
    You can whack a small flat on the corner.
    But here is a way I did it perfectly. Using this corner drill jig

    Using the drilling jig, One hand is enough to hold the jig while drilling. The small vertical stick touching the top of the jig is my measurement stick. I use that to set the precise reproducible location of the hole relative to the top of the workpiece....
    04-26-2024, 10:41 PM
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