How to add extension rails to your BT3X00

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  • BT3000/3100 Featherboard using SMT
    by LCHIEN
    Here's how I do my Featherboard operations. As you know, Featherboards are spring boards meant to hold the workpiece against the fence snugly to ensure accurate rips while freeing both your hands for hand over hand and push stick smooth, even feeding of the workpiece to avoid burning and sawmarks.

    The Feather board is the classic one that they suggest you make.... Mine was made 20+ years ago, apparently a 1x4 piece of pine wood with one end cut at 30 degrees. 15-16 inches long 3 to...
    04-15-2024, 06:19 PM
  • BT3000/BT3100 Belly pan easy dust collection
    by LCHIEN
    I made a belly pan dust collection for my BT3000, using a commercially available, cheap dust pan from one of the woodworking supply houses with a 4" hose fitting.

    It seems to work effectively very simple DC belly pan under BT3000. Not tightly fitting I wanted to allow air in to carry the dust to the DC, pulling on a close cabinet is not a good idea. SO the plywood sits on the stand, not screwed down or anything. So there's air coming in thru the ends and the Shroud dust port arc....
    03-16-2024, 04:37 PM
  • BT3000/BT3100 rip fence and miter fence stop block
    by LCHIEN

    With the small t-nut for the front of the rip fence and miter fence, I made a new stop block that can be used on both
    https://www.sawdustzone.org/articles...nce-attachment

    When used on the rip fence , it can set a stop for cross cutting fixed lengths off a piece against the miter fence without risking a kickback from continuous...
    02-17-2024, 01:43 AM
  • Small T-Nut for the Left side of Rip Fence and Front of Miter Fence on BT3x saws.
    by LCHIEN
    Small T-nut for the left side of BT3 rip fence or front of miter fence (Article Version)

    11-30-2023, 04:00 PM
    I have found a perfect T-nut for the front of the BT3 miter fence and for the left side of the rip fence (same extrusion used both places)

    Its actually a weld nut, but fits the T-slot described above.

    Weld Nut: #10-24 Thread, Tab, 1/32 in Base Ht, 3/8 in Base Wd, 5/8 in Base Lg, Steel, 50 PK
    Item 1LAJ3 Mfr. Model 1LAJ3​ (WW Graingers)...
    12-07-2023, 12:19 AM
  • Special DIY T-bolt for BT3000 Miter Fence, Rip Fence and Rails
    by LCHIEN
    After a bit more thinking, some universal T-bolts for the rip miter fence make more sense than fixture blocks.
    The two big slots in the rip fence and the miter fence and the front and rear rails are sized to take 1.00 inches wide x 1/8th and 1-1/8" wide x 1/8th.

    So I took some 1/8th flat Aluminum 1.00 inches wide and cut 1-1/8" long to make a 1" x 1-1/8" rectangular plates; I used a short rip fence Block to space the length but not cause a kickback with the...
    07-09-2023, 02:37 PM
  • How to make a BT3x00 Rip Fence/Miter Fence fixture block for mounting jigs
    by LCHIEN

    DIY BT3000 FIXTURE BLOCK for Rip/Miter Fence extrusion

    Simple shop construction - no machining.


    This is intended to fit the top T-track on the Rip and miter fence (uses the same extrusion) on the Ryobi BT3x00 / Craftsman 22811 family of saws
    You must make the Block and Base parts; you can make them 1.5" or 3 inches long or modify to any other length.
    Make the base from 1/8” aluminum bar, you can get 1.5”, 2”, and 3” at Lowes...
    05-24-2023, 09:55 PM

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