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  • BT3000 Cabinet Modifications

    BT3000 Cabinet Modifications

    BT3000 Cabinet Modifications By Norm Havens I guess I've finally finished most of my BT3K cabinet modifications. I borrowed a number of hints I from elder statesmen on the Ryobi Tool Forum, and added a few innovations of my own. 1. For any BT3K users who haven't already seen it, I previously uploaded a separate page about my version of an Optional Handle for Lifting the BT3K. After installing the new handle, though, I noticed, as others no doubt also have, that when the Ryobi casters are attac...
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  • BT3000 Miscellaneous Improvements

    BT3000 Miscellaneous Improvements

    These are some of the first things I did after I bought the BT3K (7 years ago).
    1. The Handle. The Handle was needed so I could mount the fence and have enough room for the “Fast track” along the top. The handle is a piece of striated 1-¼” curtain rod – perfect for the job. The tee nut is set in a counter bore slightly less than the thickness of the tee nut. This means that as you tighten the handle, the tee nut binds on the fence. If the counter bore was any deeper the tightening action would draw
    ...
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  • BT3100 Exploded Parts Diagram

    BT3100 Exploded Parts Diagram

    Originally Posted by Tom Scanio in the category General BT3000 Information

    This is an Adobe PDF file that contains the English language version of the BT3100 Exploded Parts Diagram. WARNING: This file is 1.37MB and will take a while to download over slow connections. I highly recommend right-clicking the "Download" button below and select "Save As…"...
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  • A DWG Drawing Of The BT3000

    A DWG Drawing Of The BT3000

    Originally Posted by Chris Hogan in the category General BT3000 Information
    This file is useful when designing your own cabinet to house the BT3000. It is a basic 3D drawing of the BT3000 with extension rails. This file is a 3-D AutoCAD 14 file.

    NOTE: Contrary to the instructions below, this file is not a PDF and therefore DOES NOT require Adobe Acrobat Reader. Simply click the download button and the DWG will be downloaded.

    bt3000.dwg
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  • The Rod Kirby Method of BT3000 Alignment

    The Rod Kirby Method of BT3000 Alignment

    The Kirby Alignment Method
    For the Ryobi BT3000 Table Saw

    By Rod Kirby
    This approach has three big advantages - it's simple, fast, and it works! I have been using this method successfully for years. Although the following seems "wordy", it's real easy. Everything centers around what I call my "alignment block". It's a piece of 1" thick MDF, 7-13/16" x 5-13/16", with 3/16" chamfers on the short sides of the top face. It's made this size so that when the saw blade is fully...
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  • Things To Look For When Buying A Used BT3000

    Things To Look For When Buying A Used BT3000

    Below is an e-mail message from Jim Frye to an individual who is considering purchasing a used BT3000. In the e-mail message, Jim does a great job outlining things to look for to determining the overall condition of an “experienced” BT3000.

    I think the major things to look for a used BT3000 are as follows, and not necessarily in order of importance. This is the order I thought of them.
    1. The lead screw that runs the entire motor and arbor mount (locker bracket) passes through a threaded
    ...
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  • Sears Parts Listing for The BT3000

    Sears Parts Listing for The BT3000

    Originally Posted by Rich Carmack in the category BT3000 Maintainence & Repair

    This document was created from the Sears site and was current as of 1/16/2001. It contains multiple exploded drawings of various sections of the BT3000 as well as part numbers. It is very usefull when ordering replacement parts from Sears....
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  • Sears' Exploded Parts Diagram Of The BT3000

    Sears' Exploded Parts Diagram Of The BT3000

    This file was submitted to aid BT3000 owners in ordering parts from the Sears Online web site. It contains an exploded drawing of the BT3000 with the Sears parts number of each part....
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  • Blade Height Adjustment Rebuild Instructions

    Blade Height Adjustment Rebuild Instructions

    Originally Posted by "JohnG" in the category BT3000 Maintenance & Repair I had to go through the ordeal recently of repairing the blade height adjustment on my B3000. The way this works is that the crank drives a shaft with a bevel gear on the end. The mating bevel gear turns a threaded shaft. The casting on the end of the motor (also supports the saw arbor) has a lug cast into it. This lug is threaded internally and the threaded shaft passes through this lug. As the shaft turns, the lug raises ...
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  • A BT3000 Maintenance Check List

    A BT3000 Maintenance Check List

    A BT3000 Maintenance Check List
    By Jim Frye
    This document discusses the steps a BT3000 user could use to perform periodic maintenance in an effort to extend the life of the saw. The question of how often to perform this type of maintenance is dependent on the amount of usage. As a general rule of thumb, any time something on the saw does not perform in a normal fashion would be a good time to perform this entire maintenance process. Even if you are using the saw with an operating dust co...
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  • How To Identify the Date Of Manufacture Of Your BT3000

    How To Identify the Date Of Manufacture Of Your BT3000

    How old is my BT3K?

    Locate the tag with the serial number. The number alongside it shows the date of manufacture.
    The format is yyww, Year and week #.

    Mine was made in 1993, week #14



    Original PDF Document:
    bt3kage.pdf...
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  • Belt Replacement Instructions

    Belt Replacement Instructions

    Originally Posted by Ed Ellickson in the category BT3000 Maintenance & Repair This text is from a post on the Ryobi Power Tool Forum by Ed Ellickson titled "belt replacement" dated 9/13/98. When I broke my belts installing a zero-clearance throat plate, the search engine was down. The tech place where I bought the replacement belts didn't provide much help or direction. For those who have the problem later on, here is the procedure I figured out, which is quite fast: ...
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  • A Sticky Subject: Glue

    A Sticky Subject: Glue

    In a “Fundamentals of Woodworking” class I attended taught by Marc Adams at the Indianapolis woodworking show, he stated that he uses ordinary white glue instead of yellow glue for the majority of his joinery. I decided to do a little research on the two types of adhesives and was surprised by what I found. White glues like Elmer's Glue-All are polyvinyl acetate (PVA) based adhesives. Yellow glues like Pro-Bond and Titebond are aliphatic resin glues, which are merely PVA adhesives with additives t...
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  • Cove Cut Calculator

    Cove Cut Calculator

    Originally posted by JP Honeywell

    This calculator was originally posted to SamConder.com in the articles section. The cove cut calculator allows you to calculate the fence angle to use a table saw to cut a cove of a desired width and depth using a given blade.

    ...
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  • Rod Kirby's Miter Slot For The BT3000

    Rod Kirby's Miter Slot For The BT3000

    Rod Kirby’s Miter Slot (Fence) For the Ryobi BT3000

    Hey Guys, this is not a difficult thing to make – but it takes a lot of words to describe how to do it. Use the photos with all this text, and I’m sure you’ll find it very straight forward. ...
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  • BT3000/3100 Featherboard using SMT
    by LCHIEN
    Here's how I do my Featherboard operations. As you know, Featherboards are spring boards meant to hold the workpiece against the fence snugly to ensure accurate rips while freeing both your hands for hand over hand and push stick smooth, even feeding of the workpiece to avoid burning and sawmarks.

    The Feather board is the classic one that they suggest you make.... Mine was made 20+ years ago, apparently a 1x4 piece of pine wood with one end cut at 30 degrees. 15-16 inches long 3 to...
    04-15-2024, 06:19 PM
  • BT3000/BT3100 Belly pan easy dust collection
    by LCHIEN
    I made a belly pan dust collection for my BT3000, using a commercially available, cheap dust pan from one of the woodworking supply houses with a 4" hose fitting.

    It seems to work effectively very simple DC belly pan under BT3000. Not tightly fitting I wanted to allow air in to carry the dust to the DC, pulling on a close cabinet is not a good idea. SO the plywood sits on the stand, not screwed down or anything. So there's air coming in thru the ends and the Shroud dust port arc....
    03-16-2024, 04:37 PM
  • BT3000/BT3100 rip fence and miter fence stop block
    by LCHIEN

    With the small t-nut for the front of the rip fence and miter fence, I made a new stop block that can be used on both
    https://www.sawdustzone.org/articles...nce-attachment

    When used on the rip fence , it can set a stop for cross cutting fixed lengths off a piece against the miter fence without risking a kickback from continuous...
    02-17-2024, 01:43 AM
  • Small T-Nut for the Left side of Rip Fence and Front of Miter Fence on BT3x saws.
    by LCHIEN
    Small T-nut for the left side of BT3 rip fence or front of miter fence (Article Version)

    11-30-2023, 04:00 PM
    I have found a perfect T-nut for the front of the BT3 miter fence and for the left side of the rip fence (same extrusion used both places)

    Its actually a weld nut, but fits the T-slot described above.

    Weld Nut: #10-24 Thread, Tab, 1/32 in Base Ht, 3/8 in Base Wd, 5/8 in Base Lg, Steel, 50 PK
    Item 1LAJ3 Mfr. Model 1LAJ3​ (WW Graingers)...
    12-07-2023, 12:19 AM
  • Special DIY T-bolt for BT3000 Miter Fence, Rip Fence and Rails
    by LCHIEN
    After a bit more thinking, some universal T-bolts for the rip miter fence make more sense than fixture blocks.
    The two big slots in the rip fence and the miter fence and the front and rear rails are sized to take 1.00 inches wide x 1/8th and 1-1/8" wide x 1/8th.

    So I took some 1/8th flat Aluminum 1.00 inches wide and cut 1-1/8" long to make a 1" x 1-1/8" rectangular plates; I used a short rip fence Block to space the length but not cause a kickback with the...
    07-09-2023, 02:37 PM
  • How to make a BT3x00 Rip Fence/Miter Fence fixture block for mounting jigs
    by LCHIEN

    DIY BT3000 FIXTURE BLOCK for Rip/Miter Fence extrusion

    Simple shop construction - no machining.


    This is intended to fit the top T-track on the Rip and miter fence (uses the same extrusion) on the Ryobi BT3x00 / Craftsman 22811 family of saws
    You must make the Block and Base parts; you can make them 1.5" or 3 inches long or modify to any other length.
    Make the base from 1/8” aluminum bar, you can get 1.5”, 2”, and 3” at Lowes...
    05-24-2023, 09:55 PM

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